Volkswagen Golf / Golf Plus. Manual - part 130

 

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Volkswagen Golf / Golf Plus. Manual - part 130

 

 

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– Inject structural foam through opening for blind rivet nut to se‐

cure roof-top carrier system -arrow- using compressed air gun

-V.A.G 1761/1- .

Body Repairs - Edition 06.2010

2. Renewing roof side member    

101

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– Seal opening with a blind rivet nut -arrow-.

2.4.2

Injecting structural foam in rear area

– Heat structural foam cartridge in an approx. 60 °C water bath

for 20 minutes.

Body Repairs - Edition 06.2010

102

     Rep. gr.51 - Body - centre

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– Open 2-component structural foam cartridge -1-.
– Cut-off end -hatched area- of static mixer -2-.
– Assemble adapter -5- and extension hose -3-.
– Connect static mixer -2- to 2-component structural foam car‐

tridge -1- using union nut.

– Screw extension hose -3- with adapter -5- into static mixer.
– Drill 20 mm ∅ hole in roof side member, from the interior, for

foam treatment.

Dimension -a- = 100 mm

Note

The holes in the support plate must be drilled before welding the

roof side member 

⇒ page 97

 .

Body Repairs - Edition 06.2010

2. Renewing roof side member    

103

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– Inject structural foam through holes in roof side member -1-

and support plate -arrow- using compressed air gun -V.A.G

1761/1- , static mixer and extension hose,

Note

Check extension hose is positioned correctly via adjacent hole in roof side member.

Body Repairs - Edition 06.2010

104

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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