Volkswagen Golf / Golf Plus. Manual - part 128

 

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Volkswagen Golf / Golf Plus. Manual - part 128

 

 

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♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

2.2

Removing

Dimension -a- = 300 mm
Dimension -b- = 100 mm
Dimension -a- = 45 mm
Dimension -d- = 100 mm
– Make cuts as shown.
Partial renewal
A partial renewal, depending on damage, is possible using the

parting cuts -1- and -2-.

Body Repairs - Edition 06.2010

2. Renewing roof side member    

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1 - Parting cut parallel to roof
Dimension -a- = 15 mm

– Make cuts as shown.

– Separate original joint in

windscreen aperture

and to rear sealing

channel.

Body Repairs - Edition 06.2010

94

     Rep. gr.51 - Body - centre

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– Separate original joint in door apertures.
– Separate weld seam to support plate -enlargement- -1-.

Note

For a clearer illustration, the roof side member outer panel is already removed.

– Remove remaining material.

Body Repairs - Edition 06.2010

2. Renewing roof side member    

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2.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 92

 .

2.3.1

Preparing new part

Replacement part
♦ Side panel
♦ Repair kit for treating roof side member with foam (one kit for

each front and rear section).

♦ Blind rivet nut
♦ Adhesive sealant -AKD 476 KD5 05-

– Transfer parting cut to new part and cut out. Observe material

overlap of 10 mm in areas for roof.

– Make a joddle joint in area for roof on new part.

Body Repairs - Edition 06.2010

96

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

Content   ..  126  127  128  129   ..