Volkswagen Golf / Golf Plus. Manual - part 126

 

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Volkswagen Golf / Golf Plus. Manual - part 126

 

 

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1.3.2

Adjusting roof depth

– By tightening and loosening the securing belts, you can de‐

termine dimension -a- to position roof deeper relative to side

panel frames.

Dimension -a- = 3.5 + 0.5 mm

Note

The securing belts should not be tightened too much, otherwise

the roof and side panel frames could be damaged.

Body Repairs - Edition 06.2010

1. Renewing roof    

85

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– Use a drill bit (∅ 3.5 mm) to check dimension -a- (drill bit -4-

must be able to slide between roof -2- and securing belt -1-

without much resistance).

– If necessary, change felt pads -3- to adjust and improve roof

alignment.

– Remove roof again.
– Clean bonding areas on roof and vehicle with silicone remover

-LSE 020 100 A3- .

1.3.3

Bonding roof

Note

The adhesive materials must be applied very quickly.

Always observe the application time (pot life).

Use pneumatic or electric cartridge guns to apply the adhesive

materials.

Body Repairs - Edition 06.2010

86

     Rep. gr.51 - Body - centre

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– Cut approx. 2 mm off nozzle -B- to provide appropriate bead

shape.

Note

Following repair sequence must be adhered to in order to en‐

sure correct and long-lasting roof repairs.

No filler should be applied to the bonding areas before the roof

is bonded in position.

When applying 2K body adhesive, ensure all areas ground

down to bare metal are moistened with adhesive to prevent

subsequent corrosion and blistering.

For this repair, it is absolutely necessary to work with great

care to prevent faults during processing.

– First apply 1K adhesive -D 190 MKD A3- , using the pneumatic

gun -V.A.G 1761/1- , onto the front roof cross member -2- and

the rear roof cross member -1- (also the roof reinforcement in

vehicles without a sliding/tilting roof) in the area of the factory-

fitted bond.

– In area of roof frame, apply 1K assembly adhesive -

D 190 MKD A3- -A- using pneumatic cartridge gun -

V.A.G 1761/1- .

Body Repairs - Edition 06.2010

1. Renewing roof    

87

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– Apply 1K assembly adhesive -D 190 MKD A3- -A- on the inner

side of roof parallel to the left and right roof flange with the

pneumatic gun -V.A.G 1761/1- .

Note

The application time (pot life) of the 2K body adhesive -

D 180 KD3 A2- is approx. 90 min.

Following repair sequence must be adhered to in order to en‐

sure correct and long-lasting roof repairs.

No filler should be applied to the bonding areas before the roof

is bonded in position.

When applying 2K body adhesive, ensure all areas ground

down to bare metal are moistened with adhesive to prevent

subsequent corrosion and blistering.

For this repair, it is absolutely necessary to work with great

care to prevent faults during processing.

– Cut the first step of the static mixer -D- off to achieve the cor‐

responding bead cross-section.

– Carefully operate the double cartridge gun -VAS 5237- without

static mixer until the adhesive is discharged uniformly from

both chambers of the cartridge connecter.

– Then screw the static mixer onto the cartridge connector.
– Apply the first 100 mm of adhesive to a piece of cardboard and

only then begin to apply the adhesive to the vehicle.

A second person is required for the work procedures described

below.
– Now fill area -C- with 2K body adhesive -D 180 KD3 A2- using

double-cartridge gun -VAS 5237- .

Body Repairs - Edition 06.2010

88

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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