Volkswagen Golf / Golf Plus. Manual - part 127

 

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Volkswagen Golf / Golf Plus. Manual - part 127

 

 

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Note

Following repair sequence must be adhered to in order to ensure correct and long-lasting roof repairs.

No filler should be applied to the bonding areas before the roof is bonded in position.

When applying 2K body adhesive, ensure all areas ground down to bare metal are moistened with adhesive

to prevent subsequent corrosion and blistering.

For this repair, it is absolutely necessary to work with great care to prevent faults during processing.

– Lightly coat the roof flanges -1- with 2K body adhesive -

D 180 KD3 A2- .

– Place the roof in position immediately and align.
– Secure roof to windscreen aperture and rear lid aperture using

mole grips, and to centre section using securing belts.

– Remove excessive adhesive at side of roof immediately using

a cloth soaked in silicone remover -LSE 020 100 A3- .

– Check roof depth dimension -a- 

⇒ page 85

 .

Body Repairs - Edition 06.2010

1. Renewing roof    

89

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Note

After bonding, the vehicle must stand on a level surface for

8...10 hours at room temperature (at least 15° C) so that the

bonding components are able to harden (hardening time).

No further work should be performed on the vehicle until the

„hardening time“ has expired.

1.3.4

Welding in

– Weld roof to windscreen aperture, RP spot weld seam.

– Weld roof to rear lid aperture, RP spot weld seam.

– Recreate remaining joint, SG stepped seam.
– Prime left and right-hand roof frame from inside with primer -

ALN 002 003 04- .

– Apply adhesive sealant -AKD 476 KD5 05- from above to fully

seal off bonding seam -1-.

Body Repairs - Edition 06.2010

90

     Rep. gr.51 - Body - centre

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– After painting, treat roof cavities -arrow- with cavity sealant -

AKR 321 M15 4- .

Body Repairs - Edition 06.2010

1. Renewing roof    

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RO: 51 05 55 60

2

Renewing roof side member

(4-door)

WARNING

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

1 - Structural foam

2.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-

Body Repairs - Edition 06.2010

92

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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