Volkswagen Golf / Golf Plus. Manual - part 129

 

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Volkswagen Golf / Golf Plus. Manual - part 129

 

 

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– In area for foam treatment, apply textile tape generously to

-hatched areas in enlargement- 

⇒ Item 4 (page 100)

 .

– Drill holes -arrow- for SG plug weld seam in rear area for foam

treatment.

Note

The structural foam must not contact the outer panel of the roof side member. The expansion of the structural

foam can cause the roof side member to buckle.

The textile tape 

⇒ Item 4 (page 100)

 is a component part of the roof side member repair kit.

2.3.2

Welding in

– Drill 12 mm ∅ holes in support plate for foam treatment.
– Drill 7 mm ∅ holes in sealing channel for SG plug weld seam.
– Adapt roof side member to fit and fix in position.
– Check fit with bolt-on parts.

Body Repairs - Edition 06.2010

2. Renewing roof side member    

97

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Note

Use a »heat stop« to prevent damage to the paintwork of the roof

when welding the roof side member.

– Weld in roof side member, RP spot weld seam and SG plug

weld seam.

– Weld parting cuts, SG stepped weld seam.

Body Repairs - Edition 06.2010

98

     Rep. gr.51 - Body - centre

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– Weld roof side member to door apertures, RP spot weld seam.
– Weld parting cuts, SG stepped weld seam.
– Weld in connection to support plate -enlargement-, SG plug

weld seam.

Note

The optic of the original soldered seam to the sealing channel,

damaged during the repairs, must be recreated using adhesive

sealing compound -AKD 476 KD5 05- .

2.4

Foam treating roof side member

2.4.1

Injecting structural foam in front area

– Heat structural foam cartridge in an approx. 60 °C water bath

for 20 minutes.

Body Repairs - Edition 06.2010

2. Renewing roof side member    

99

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1 - 2K structural foam cartridge

– Open cap

2 - Static mixer

– Cut of the front section

of the cone only.

3 - Extension hose
4 - Textile adhesive tape

Note

5 - Adapter

Note

6 - Union nut

– Connect static mixer -2-

to 2K structural foam

cartridge -1- using union

nut.

Body Repairs - Edition 06.2010

100

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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