Volkswagen Golf / Golf Plus. Manual - part 122

 

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Volkswagen Golf / Golf Plus. Manual - part 122

 

 

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– Weld all-around parting cut on longitudinal member and cover

plate, SG continuous weld seam.

– Recreate remaining joint, SG plug weld seam and RP spot

weld seam.

Body Repairs - Edition 06.2010

9. Renewing front longitudinal member    

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9.3.3

Shortening new part longitudinal member with cover plate

Note

The longitudinal member -2- with cover plate -1- (parts designation: longitudinal member) is too long at the front

-shaded area- and must be shortened when adapting and welding in the bumper bracket.

Body Repairs - Edition 06.2010

70

     Rep. gr.50 - Body - front

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– Assemble straightening bracket mounting -RW 1- with spacer

-RW 3- for front longitudinal member as shown and hold

against the longitudinal member from below.

– Transfer dimensions (plus an additional 2 mm) -a- to longitu‐

dinal member and cover plate and remove excessive material.

Body Repairs - Edition 06.2010

9. Renewing front longitudinal member    

71

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– Fix front bumper bracket -1- to front of longitudinal member

-2- with aid of -RW 1- and -RW 3-.

Note

A gap of 1-2 mm must exist between longitudinal member -2- with cover plate -3- and bumper bracket -1-.

– Install front bumper bracket 

⇒ „4.2 Installing“, page 48

 .

Body Repairs - Edition 06.2010

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     Rep. gr.50 - Body - front

 

 

 

 

 

 

 

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