Volkswagen Golf / Golf Plus. Manual - part 123

 

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Volkswagen Golf / Golf Plus. Manual - part 123

 

 

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RO: 50 79 55 06

10

Renewing front longitudinal member

- partial renewal

WARNING

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

10.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

10. Renewing front longitudinal member - partial renewal    

73

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10.2

Removing

1 - Cover plate
2 - Longitudinal member

Note

Dimension -a- = 50 mm

Note

Do not cut or weld 50 mm before or after the laser weld seam

-1- (shaded area).

Body Repairs - Edition 06.2010

74

     Rep. gr.50 - Body - front

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– Position and make parting cuts as shown.

Caution

The parting cut for the longitudinal member is permitted only

in the area shown. If the longitudinal member is damaged be‐

yond this area, it must be renewed entirely.

– Separate original joint.
– Remove remaining material.

Body Repairs - Edition 06.2010

10. Renewing front longitudinal member - partial renewal    

75

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10.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 73

 .

10.3.1

Preparing new part

Replacement part
♦ Longitudinal member (subpart)
♦ Cover plate for longitudinal member
– Transfer parting cuts to new parts and cut out.

10.3.2

Welding in

– Adapt new part with vehicle positioned on alignment bracket

set and fix in place.

– Check fit with adjacent parts.
– Weld in longitudinal member parting cut (all round), SG con‐

tinuous weld seam.

– Reinstate original joint, RP spot weld seam.

Note

Distance between weld points -a- approx. 35-40 mm

– Weld in cover plate parting cut, SG continuous weld seam.

Body Repairs - Edition 06.2010

76

     Rep. gr.50 - Body - front

 

 

 

 

 

 

 

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