Volkswagen Golf / Golf Plus. Manual - part 121

 

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Volkswagen Golf / Golf Plus. Manual - part 121

 

 

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RO: 50 79 55 03

9

Renewing front longitudinal member

WARNING

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

1 - Wheel housing
2 - Longitudinal member
3 - Make parting cut on longi‐

tudinal member and cover

plate.

9.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-

Body Repairs - Edition 06.2010

9. Renewing front longitudinal member    

65

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♦ Welding unit (inverter) -VAS 6249-

9.2

Removing

– Separate original joint to wheel housing.

Body Repairs - Edition 06.2010

66

     Rep. gr.50 - Body - front

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1 - Subframe mounting

– Separate as shown.

Dimension -a- = 50 mm

Note

– Remove remaining material.

9.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 65

 .

Body Repairs - Edition 06.2010

9. Renewing front longitudinal member    

67

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9.3.1

Preparing new part

Replacement part
♦ Longitudinal member

– Transfer parting cut to new part and cut out.
– Drill 7 mm ∅ holes for SG plug weld seam.

9.3.2

Welding in

– Adapt new part with vehicle positioned on alignment bracket

set and fix in place.

– Check fit with adjacent parts.

Body Repairs - Edition 06.2010

68

     Rep. gr.50 - Body - front

 

 

 

 

 

 

 

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