Volkswagen Golf / Golf Plus. Manual - part 78

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  76  77  78  79   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 78

 

 

gear GTI

Sports running

gear GTI US ver‐

sion

Sports running

gear R32

BlueMotion

PR numbers

G08

G11

G09

G04/2UC

Ride height

360 ± 10 mm

382 ± 10 mm

362 ± 10 mm

367 ± 10 mm

1)

 Toe-out on turns can be displayed as a negative value on the

wheel alignment computer, depending on the manufacturer.

These specifications apply to all engines.
♦ Explanation of PR Nos. can be found here 

⇒ page 317

 .

Rear axle, front-wheel drive

and 4WD

Standard running

gear

Sports running

gear

except 18'

wheels

Sports running

gear

with 18' wheels

Heavy-duty run‐

ning gear

Camber

-1° 20′ ± 30′

-1° 20′ ± 30′

-1°45' ± 30'

-1°20' ± 30'

Maximum permissible differ‐

ence between sides

max. 30′

max. 30′

max. 30′

max. 30′

Total toe (at specified cam‐

ber)

+10′ ± 12.5′

+10′ ± 12.5′

+10′ ± 12.5′

+10′ ± 12.5′

Max. permissible deviation

from direction of travel

max. 20′

max. 20′

max. 20′

max. 20′

Ride height

380 ± 10 mm

365 ± 10 mm

365 ± 10 mm

400 ± 10 mm

Rear axle, front-wheel drive

and 4WD

Sports running

gear GTI

Sports running

gear GTI US ver‐

sion

Sports running

gear R32

BlueMotion

Camber

-1°45' ± 30'

-1° 20′ ± 30′

-1°45' ± 30'

-1° 20′ ± 30′

Maximum permissible differ‐

ence between sides

max. 30′

max. 30′

max. 30′

max. 30′

Total toe (at specified cam‐

ber)

+10′ ± 12.5′

+10′ ± 12.5′

+10′ ± 12.5′

+10′ ± 12.5′

Max. permissible deviation

from direction of travel

max. 20′

max. 20′

max. 20′

max. 20′

Ride height

365 ± 10 mm

380 ± 10 mm

360 ± 10 mm

365 ± 10 mm

8.5

Wheel alignment specifications, Golf

Plus, CrossGolf

These specifications apply to all engines.
♦ Explanation of PR Nos. can be found here 

⇒ page 317

 .

8. Wheel alignment    

309

 

Standard running

gear

Sports running

gear

except 18'

wheels

Sports running

gear

with 18' wheels

Heavy-duty run‐

ning gear

PR numbers

2UA

2UC

G02, G07, 2UC

2UB

Total toe (without load)

10' ± 10′

10' ± 10′

10' ± 10′

10' ± 10′

Camber (in straight-ahead

position)

-30′ ± 30′

-41′ ± 30′

-41′ ± 30′

-14′ ± 30′

Maximum permissible differ‐

ence between sides

max. 30′

max. 30′

max. 30′

max. 30′

Toe-out on turns 

1)

 at 20° left

and right lock

1°38′ ± 20′

1°40′ ± 20′

1°40′ ± 20′

1°38′ ± 20′

Caster

7° 34′ ± 30′

7° 47′ ± 30′

7° 47′ ± 30′

7° 17′ ± 30′

Maximum permissible differ‐

ence between sides

max. 30′

max. 30′

max. 30′

max. 30′

Ride height

383 ± 10 mm

368 ± 10 mm

368 ± 10 mm

403 ± 10 mm

1)

 Toe-out on turns can be displayed as a negative value on the

wheel alignment computer, depending on the manufacturer.

These specifications apply to all engines.
♦ Explanation of PR Nos. can be found here 

⇒ page 317

 .

Front axle

CrossGolf

Golf Plus BlueMotion

PR numbers

2UB

G06

Total toe (wheels not pressed)

10' ± 10′

10' ± 10′

Camber (in straight-ahead position)

-14′ ± 30′

-37′ ± 30′

Maximum permissible difference between sides

max. 30′

max. 30′

Toe-out on turns 

1)

 at 20° left and right lock

1°38′ ± 20′

1°27′ ± 20′

Caster

7° 17′ ± 30′

7° 40′ ± 30′

Maximum permissible difference between sides

max. 30′

max. 30′

Ride height

400 ± 10 mm

373 ± 10 mm

1)

 Toe-out on turns can be displayed as a negative value on the

wheel alignment computer, depending on the manufacturer.

These specifications apply to all engines.
♦ Explanation of PR Nos. can be found here 

⇒ page 317

 .

310

     Rep. Gr.44 - Wheels, tyres, vehicle geometry

 

Standard running

gear

Sports running

gear

except 18'

wheels

Sports running

gear

with 18' wheels

Heavy-duty run‐

ning gear

Camber

-1° 20′ ± 30′

-1° 20′ ± 30′

-1°45' ± 30'

-1°20' ± 30'

Maximum permissible differ‐

ence between sides

max. 30′

max. 30′

max. 30′

max. 30′

Total toe (at specified cam‐

ber)

+10′ ± 10′

+10′ ± 10′

+10′ ± 10′

+10′ ± 10′

Max. permissible deviation

from direction of travel

max. 20′

max. 20′

max. 20′

max. 20′

Ride height

378 ± 10 mm

363 ± 10 mm

363 ± 10 mm

398 ± 10 mm

Rear axle, front-wheel drive and 4WD

CrossGolf

Golf Plus BlueMotion

Camber

-1°20' ± 30'

-1° 20′ ± 30′

Maximum permissible difference between sides

max. 30′

max. 30′

Total toe (at specified camber)

+10′ ± 10′

+10′ ± 10′

Max. permissible deviation from direction of

travel

max. 20′

max. 20′

Ride height

395 ± 10 mm

370 ± 10 mm

8.6

Overview - wheel alignment procedure

Always adhere to the following procedure!
– Observe instructions on your wheel alignment device.

Alignment procedure

 

 

 

 

 

 

 

 

 

 

Start

→

Carry out wheel run-out

compensation.

→

Bounce springs.

 

 

 

 

 

 

 

 

↓

 

  Turn steering wheel to

straight-ahead position

and lock in place 

1)

←

Measure vehicle height.

← Fit brake pedal depressor -V.A.G

1869/2- .

 

 

 

↓

 

 

 

 

 

 

  Check front axle camber → Is actual value within toler‐

ance?

→

No

 

   

 

 

 

↓

 

↓

 

 

 

↓

←

←

Yes

 

Adjust 

⇒ page 312

 .

 

 

 

↓

   

 

 

↓

 

 

 

↓

←

←

←

←

←

 

8. Wheel alignment    

311

 

↓

 

 

 

 

 

 

  Check rear axle camber

→

Is actual value within toler‐

ance?

→

No

 

   

 

 

 

↓

 

↓

 

 

 

↓

←

←

Yes

 

Adjust 

⇒ page 314

 .

 

 

 

↓

 

 

 

 

↓

 

 

 

↓

←

←

←

←

←

 

 

 

↓

 

 

 

 

 

 

 

Check rear axle toe

→

Is actual value within toler‐

ance?

→

No

 

   

 

 

 

↓

 

↓

 

 

 

↓

←

←

Yes

 

Adjust 

⇒ page 315

 .

 

 

 

↓

 

 

 

 

↓

 

 

 

↓

←

←

←

←

←

 

 

 

↓

 

 

 

 

 

 

  Check front axle caster.

→

Is actual value within toler‐

ance?

→

No

 

   

 

 

 

↓

 

↓

 

 

 

↓

←

←

Yes

 

Inspect axle components and

body

 

 

 

↓

 

 

 

 

↓

 

 

 

↓

←

←

←

←

←

 

 

 

↓

 

 

 

 

 

 

 

Check front axle toe

→

Is actual value within toler‐

ance?

→

No

 

   

 

 

 

↓

 

↓

 

 

End

←

Yes

 

Adjust 

⇒ page 316

 .

 

   

↑

 

 

 

 

↓

 

   

↑

←

←

←

←

←

 

1)

 If steering wheel is not centred, it must be straightened after

wheel alignment is finished. Then perform basic settings for steer‐

ing angle sensor -G85- using vehicle diagnosis, testing and in‐

formation system -VAS 5051- .

8.7

Correcting front axle camber

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1332-

312

     Rep. Gr.44 - Wheels, tyres, vehicle geometry

 

 

 

 

 

 

 

 

Content   ..  76  77  78  79   ..