Volkswagen Golf / Golf Plus. Manual - part 33

 

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Volkswagen Golf / Golf Plus. Manual - part 33

 

 

Special tools and workshop

equipment required
♦ Thrust plate -VW 401-
♦ Thrust plate -VW 402-
♦ Press tool -VW 408 A-
♦ Press tool -VW 411-
♦ Tube -VW 416 B-
♦ Thrust washer -VW 447 H-

12. Assembly overview - drive shaft with triple roller joint AAR3300i    

129

 

♦ Torque wrench -V.A.G

1331-

♦ Torque wrench -

V.A.G 1332-

♦ Special pliers -V.A.G 1682-
♦ Assembly tool -T10065-

♦ Multi-purpose tool -VW 771-

130

     Rep. Gr.40 - Front suspension

 

T10382/1- points to spindles -T10382/2- .

– Assemble puller -T10382- complete with multi-purpose tool -

VW 771- .

– Pull constant velocity joint from drive shaft with puller -T10382-

and multi-purpose tool -VW 771- .

1 - Puller plate -T10382/1-
2 - Spindles -T10382/2-
Driving on outer constant velocity joint

Installation position of dished spring and thrust washer on outer

joint
1 - Dished spring
2 - Thrust washer
– Install new retaining ring.
– If necessary, push new joint boot onto drive shaft.
– Knock onto shaft with plastic hammer until circlip engages.
Dismantling
– Unfasten both hose clips on inner joint and push back boot.
– Pull joint body off drive shaft.

12. Assembly overview - drive shaft with triple roller joint AAR3300i    

131

 

bly aid.

– Fit triple roller spider onto shaft and press on to stop.
– Ensure that pressure does not exceed 3.0 t.
– If necessary, coat splines of drive shaft and triple roller spider

with lubricant paste G 052 142 A2.

– Insert retaining ring, ensuring that it is seated correctly.
As of 08.2004, a different grease is used in the triple roller joints.

This grease cannot be mixed with the previous one. The triple

roller joint must therefore be cleaned before greasing during re‐

pair work.
– Press 70 grammes of drive shaft grease from repair set into

triple roller joint.

– Slide joint body over rollers and hold.
– Press 60 g of drive shaft grease from repair kit into rear of triple

roller joint.

– Install joint boot.
Fitting triple roller spider
Drive shaft (cylindrical version)

132

     Rep. Gr.40 - Front suspension

 

 

 

 

 

 

 

 

Content   ..  31  32  33  34   ..