Volkswagen Golf / Golf Plus. Manual - part 31

 

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Volkswagen Golf / Golf Plus. Manual - part 31

 

 

1 - Outer constant velocity joint

❑ Renew only as com‐

plete unit

❑ Removing 

⇒ page 124

 .

❑ Installing: drive onto

shaft with plastic mallet

until compressed retain‐

ing ring seats.

❑ Checking 

⇒ page 103

2 - Bolt

❑ M16 x 1.5 x 80
❑ Hexagon bolt, 200 Nm

and turn +180° further

❑ 12-point bolt, 70 Nm +

90° further

❑ Always renew after re‐

moving

When bolt is loosened or tight‐

ened, vehicle must not be

standing on its wheels

3 - Right drive shaft
4 - Left drive shaft
5 - Hose clip

❑ Always renew after re‐

moving

❑ Tightening 

⇒ page 103

6 - Boot for constant velocity

joint

❑ Check for splits and

chafing

❑ Material: Hytrel (poly‐

ester elastomer)

7 - Hose clip

❑ Always renew after removing
❑ Tightening 

⇒ page 103

8 - Dished spring

❑ Installation position 

⇒ page 124

 .

9 - Thrust washer

❑ Installation position 

⇒ page 124

 .

10 - Retaining ring

❑ Always renew after removing
❑ Insert in groove in shaft

11 - Hose clip

❑ Always renew after removing
❑ Tighten hose clip with hose clip pliers -V.A.G 1275-

12 - Boot for triple roller joint

❑ Check for splits and chafing

11. Assembly overview - drive shaft with triple roller joint AAR2600i    

121

 

14 - Retaining ring

❑ Always renew after removing

15 - Joint body
16 - Retaining ring

❑ Always renew after removing
❑ Insert in groove in shaft using circlip pliers -VW 161 A- .

17 - Triple roller spider with rollers
The chamfer -arrow- points towards drive shaft splines.

11.1

Dismantling and assembling drive shaft with triple roller joint AAR2600i

Special tools and workshop

equipment required
♦ Thrust plate -VW 401-
♦ Thrust plate -VW 402-
♦ Press tool -VW 408 A-
♦ Press tool -VW 411-
♦ Tube -VW 416 B-
♦ Thrust washer -VW 447 H-

122

     Rep. Gr.40 - Front suspension

 

♦ Torque wrench -V.A.G

1331-

♦ Torque wrench -

V.A.G 1332-

♦ Special pliers -V.A.G 1682-
♦ Assembly tool -T10065-

♦ Multi-purpose tool -VW 771-

11. Assembly overview - drive shaft with triple roller joint AAR2600i    

123

 

T10382/1- points to spindles -T10382/2- .

– Assemble puller -T10382- complete with multi-purpose tool -

VW 771- .

– Pull constant velocity joint from drive shaft with puller -T10382-

and multi-purpose tool -VW 771- .

1 - Puller plate -T10382/1-
2 - Spindles -T10382/2-
Driving on outer constant velocity joint

Installation position of dished spring and thrust washer on outer

joint
1 - Dished spring
2 - Thrust washer
– Install new retaining ring.
– If necessary, push new joint boot onto drive shaft.
– Knock onto shaft with plastic hammer until circlip engages.
Dismantling
– Unfasten both hose clips on inner joint and push back boot.
– Pull joint body off drive shaft.

124

     Rep. Gr.40 - Front suspension

 

 

 

 

 

 

 

 

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