Volkswagen Golf / Golf Plus. Manual - part 28

 

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Volkswagen Golf / Golf Plus. Manual - part 28

 

 

⇒ page 114

9.1

Dismantling and assembling drive shaft with VL107 constant velocity joint

Special tools and workshop

equipment required
♦ Thrust plate -VW 401-
♦ Thrust plate -VW 402-
♦ Press tool -VW 408 A-
♦ Support sleeve -VW 522-
♦ Tensioner -40 - 204 A-
♦ Special pliers -V.A.G 1682-

♦ Torque wrench -V.A.G 1331-

9. Assembly overview - drive shaft with VL107 constant velocity joint (bolt-on)    

109

 

Removing outer constant velocity joint
– Clamp drive shaft in vice using protective jaw covers.
– Fold back boot.
– Set puller -T10382- up so that smooth side of puller plate -

T10382/1- points to spindles -T10382/2- .

– Assemble puller -T10382- complete with multi-purpose tool -

VW 771- .

– Pull constant velocity joint from drive shaft with puller -T10382-

and multi-purpose tool -VW 771- .

1 - Puller plate -T10382/1-
2 - Spindles -T10382/2-
Driving on outer constant velocity joint

110

     Rep. Gr.40 - Front suspension

 

Driving off cover for inner joint
– Remove retaining ring.
– Remove both hose clips and slide boot towards outer joint.
– Use drift to drive off boot.

Pressing off inner constant velocity joint
Assembling

Installation position of dished spring at inner joint
1 - Dished spring

9. Assembly overview - drive shaft with VL107 constant velocity joint (bolt-on)    

111

 

of holes -arrow- to clean surface of cover.

– Using bolts -arrows-, align new cover in relation to bolt holes.
The alignment must be very accurate, because no further align‐

ment is possible once the part has been hammered on.
– Drive on cover using a plastic hammer.
– Wipe off surplus sealant.

112

     Rep. Gr.40 - Front suspension

 

 

 

 

 

 

 

 

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