Content .. 106 107 108 109 ..

Toyota Corolla (2004+). Manual - part 108

61-13

SEAT BELT

- FRONT SEAT BELT

(e) Dispose of the front seat outer belt (with seat belt preten-

sioner).

CAUTION:

The rear outer belt is very hot when the seat belt pre-

tensioner is activated, so leave it alone for at least 30

minutes after activation.

Use gloves and safety glasses when handling a front

seat outer belt with activated seat belt pretensioner.

B51516

Always wash your hands with water after completing

the operation.

Do not apply water, etc. to a front seat outer belt with

activated seat belt pretensioner.

(1)

Remove the disc wheel and SST.

(2)

Place the front seat outer belt in a vinyl bag, tie the

end tightly and dispose of it in the same way as oth-

er general parts.

61-5

SEAT BELT

- FRONT SEAT BELT

FRONT SEAT BELT

610FO-01

PRECAUTION

CAUTION:

Replace the faulty parts of the seat belt systems (outer belt, inner belt, bolts, nuts, adjustable

shoul-

der anchor, tether anchor hardware, sill-bar, etc.).

Seat belt systems not in use at the time of a collision should also be inspected and replaced if found

to be damaged or working improperly.

RUNNING TEST

(a) Fasten the front seat belts.

(b) Drive the vehicle at 16 km/h (10 mph) and slam on the

brakes. Check that the belt locks and cannot be extended

at this time.

HINT:

Conduct this test in a safe area. If the belt does not lock, remove

the belt assembly and perform the inspections. Also whenever

B69710

installing a new belt assembly, verify the proper operation be-

fore installation.

61-7

SEAT BELT

- FRONT SEAT BELT

61085-02

REPLACEMENT

HINT:

Installation is in the reverse order of the removal. But the installation is indicated only when it has a

point.

In the LH side, work in the same procedure as in the RH side.

DISCONNECT BATTERY NEGATIVE TERMINAL

REMOVE FRONT SEAT ASSEMBLY RH (See page 72-2)

REMOVE FRONT SEAT INNER BELT ASSY RH

(a) Remove the nut and front seat inner belt.

REMOVE FRONT DOOR SCUFF PLATE RH (See page 76-21)

REMOVE REAR DOOR SCUFF PLATE RH (See page 76-21)

REMOVE FRONT DOOR OPENING TRIM RH

REMOVE REAR DOOR OPENING TRIM RH

REMOVE CENTER PILLAR GARNISH LOWER RH (See page 76-21)

REMOVE FRONT SEAT OUTER BELT ASSY RH

Protective Tape

(a) Remove the floor anchor cover.

Claw

(b) Remove the bolt and disconnect the front seat outer belt

assembly RH (floor anchor side).

(c)

Using a screwdriver, remove the seat belt anchor cover.

HINT:

Tape the screwdriver tip before use.

(d) Remove the bolt and front seat outer belt (shoulder an-

B55754

chor side).

NOTICE:

Removal operation of the seat belt with pretensioner

must be started in 90 seconds or more after the igni-

tion switch is tur ned OFF and the battery negative ter-

minal is disconnected.

Carefully read the notices for the ”pretensioner” in

the SRS airbag system and front seat outer belt as-

sembly.

B50195

B57295

(e) Disconnect the connector and remove the bolt.

10. REMOVE CENTER PILLAR GARNISH RH (See page 76-21)

11. REMOVE FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY

(a) Remove the 2 bolts and front shoulder belt anchor adjuster assembly.

12. INSTALL FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY

(a) Install the front shoulder belt anchor adjuster assembly with the bolt.

Torque: 41.2 N m (420 kgf cm, 30 ft lbf)

61-8

SEAT BELT

- FRONT SEAT BELT

13. INSTALL FRONT SEAT OUTER BELT ASSY RH

45_

NOTICE:

Unlock

Do not disassemble the retractor.

(a) Check the degree of tilt when beginning to lock the ELR.

(1)

Check that the belt will not lock within 15 degrees of

tilt in all the direction but the belt will lock over 45 de-

grees of tilt when moving the installed retractor

Lock

gently.

B50563

If the operation is not as specified, replace the front seat outer

belt assembly.

(b) Install the retractor with the 2 bolts.

Torque:

4.9 Nm (50 kgf cm, 43 in. lbf) (Upper part of retractor)

41.2 Nm (420 kgf cm, 30 ft lbf) (Lower part of retrac-

tor)

(c)

Install the shoulder anchor with the bolt.

Torque: 41.2 N m (420 kgf cm, 30 ft lbf)

(d) Install the seat belt anchor cover.

(e) Install the floor anchor with the bolt.

Torque: 41.2 N m (420 kgf cm, 30 ft lbf)

(f)

Install the floor anchor cover.

(g) Check the ELR lock.

NOTICE:

Check should be performed with the assembly installed.

(1)

Check that the belt will lock when pulling out the belt

quickly with the belt installed.

If the operation is not as specified, replace the front seat outer

belt assembly.

14.

INSTALL FRONT SEAT INNER BELT ASSY RH

(a)

Install the front seat inner belt assembly RH with the nut.

Torque: 41.2 N m (420 kgf cm, 30 ft lbf)

61-3

SEAT BELT

- SEAT BELT WARNING SYSTEM

61083-02

INSPECTION

INSPECT FRONT SEAT INNER BELT ASSY LH

Connector

(For Airbag Sensor)

(a) When fastening the seat belt (buckle switch ON).

(1)

Inspect the continuity and resistance between the

terminals.

Standard:

Terminal No.

Specified condition

B6-1  B6-2

1,330 W

B6-1  B6-3

No continuity

B59902

B6-4  2

Continuity

B6-5  1

Continuity

If the result is not as specified, replace the inner belt.

(b) When releasing the seat belt (buckle switch OFF).

Connector

(For Airbag Sensor)

(1)

Inspect the continuity and resistance between the

terminals.

Standard:

Terminal No.

Specified condition

B6-1  B6-2

330 W

B6-1  B6-3

Continuity

B6-4  2

Continuity

B6-5  1

Continuity

B59902

If the result is not as specified, replace the inner belt.

INSPECT FRONT SEAT INNER BELT ASSY RH

Connector

(a) Short between connector terminals 1 and 2 for the oc-

(For Occupation Detection Sensor)

cupation detection sensor (seat is occupied).

B59296

(b) When fastening the seat belt (buckle switch is ON and

seat is occupied).

(1)

Inspect the continuity between the terminals of the

connector for the warning switch.

Standard:

4 3 2 1

Terminal No.

Specified condition

B7-3  B7-4

Continuity

B7-1  B7-4

No continuity

B59297

61-4

SEAT BELT

- SEAT BELT WARNING SYSTEM

(c)

When releasing the seat belt (buckle switch is OFF and

seat is occupied).

(1)

Inspect the continuity between the terminals of the

connector for the warning switch.

Standard:

4 3 2 1

Terminal No.

Specified condition

B7-3  B7-4

Continuity

B7-1  B7-2

Continuity

B59297

(d) Disconnect the occupation detection sensor connector

Connector

(seat is not occupied).

(For Occupation Detection Sensor)

B59296

(e) When fastening the seat belt (buckle switch is not ON and

seat is occupied).

(1)

Inspect the continuity between the terminals of the

connector for the warning switch.

4 3 2 1

Standard:

Terminal No.

Specified condition

B7-3  B7-4

No continuity

B7-1  B7-2

No continuity

B59297

(f)

When releasing the seat belt (buckle switch is not OFF

and seat is occupied).

(1)

Inspect the continuity between the terminals of the

connector for the warning switch.

4 3 2 1

Standard:

Terminal No.

Specified condition

B7-3  B7-4

No continuity

B7-1  B7-2

Continuity

B59297

If the result is not as specified, replace the inner belt.

61-1

SEAT BELT

- SEAT BELT WARNING SYSTEM

SEAT BELT WARNING SYSTEM

61081-02

LOCATION

Combination Meter (Driver’s Seat Belt Warning Lamp)

Passenger’s Seat Belt Warning Lamp Assy

Seat Belt Warning Sensor

Front Seat Inner Belt Assy LH

Front Seat Inner Belt Assy RH

B59294

61-14

SEAT BELT

- REAR SEAT BELT

REAR SEAT BELT

61086-02

COMPONENTS

Fixed Type Rear Seat

Rear Seat Side Cover RH

Package Tray

41.2 (420, 30)

Trim Panel Assy

Roof Side

Garnish

Inner RH

Separated Type

Rear Seat

Room Partition

41.2 (420, 30)

Board RH

Rear Seat 3 Point

Belt Assy Outer

Rear Seat

41.2 (420, 30)

Inner

Roof Side

w/ Center

Garnish Inner LH

Belt Assy LH

Rear Door Opening

Trim RH

41.2 (420, 30)

Rear Door

Rear Seat Inner

Opening Trim LH

w/ Center Belt

Assy RH

Room Partition

Board LH

Separated

Type

Rear Seat

Back Assy

Rear Seat

Rear Seat Side Cover LH

Cushion Assy

Nm (kgfcm ftlbf)

: Specified torque

B59291

61-15

SEAT BELT

- REAR SEAT BELT

61087-02

REPLACEMENT

HINT:

Installation is in the reverse order of the removal. But the installation is indicated only when it has a point.

REMOVE REAR DOOR OPENING TRIM RH

REMOVE REAR DOOR OPENING TRIM LH

REMOVE REAR SEAT CUSHION ASSEMBLY (See page 72-6 or 72-8)

REMOVE REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT) (See page

72-8)

REMOVE REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT) (See page

72-6)

REMOVE REAR SEAT SIDE COVER RH (FIXED TYPE REAR SEAT) (See page 76-21)

REMOVE REAR SEAT SIDE GARNISH LH (FIXED TYPE REAR SEAT) (See page 76-21)

REMOVE ROOM PARTITION BOARD LH (SEPARATED TYPE REAR SEAT)

(See page 76-21)

REMOVE ROOM PARTITION BOARD RH (SEPARATED TYPE REAR SEAT)

(See page 76-21)

10. REMOVE ROOF SIDE GARNISH INNER RH (See page 76-21)

11. REMOVE ROOF SIDE GARNISH INNER LH (See page 76-21)

12. REMOVE PACKAGE TRAY TRIM PANEL ASSY

(a) Pull out the belt from the slit, and then remove the pack-

age tray trim panel assembly.

B59276

13. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER

(a) Remove the bolt and disconnect the rear seat 3 point type belt assembly outer (floor anchor).

(b) Remove the bolt and rear seat 3 point type belt assembly outer.

14. REMOVE REAR SEAT INNER W/CENTER BELT ASSY RH

(a) Remove the 2 bolts and rear seat inner w/ center belt assembly RH.

15. REMOVE REAR SEAT INNER W/CENTER BELT ASSY LH

(a) Remove the bolt and rear seat inner w/ center belt assembly LH.

16. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSY RH

(a) Remove the 2 bolts and child restraint seat anchor bracket RH.

17. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSY RH

(a) Install the child restraint seat anchor bracket RH with the 2 bolts.

Torque: 18.1 N m (185 kgf cm, 13.3 ft lbf)

61-16

SEAT BELT

- REAR SEAT BELT

18. INSTALL REAR SEAT INNER W/CENTER BELT ASSY

Protrusion Part

(a) Install the rear seat inner w/ center belt assembly RH with

the bolt, as shown in the illustration.

Front

Torque: 41.2 N m (420 kgf cm, 30 ft lbf)

Mark

Front

NOTICE:

Do not make the anchor part run onto the protrusion

part of the floor panel.

Protrusion Part

B58711

Do not disassemble the retractor.

(b) Check the degree of tilt when the belt begins to lock the

Unlock

ELR.

(1)

Check that the belt will not lock within 15 degrees of

tilt in all the direction but the belt will lock over 45 de-

45_

grees of tilt when moving the installed retractor

gently.

If the operation is not as specified, replace the rear seat belt as-

sembly outer center.

Lock

B50564

(c)

Install the rear seat belt assembly outer center with the

bolt.

Torque: 41.2 N m (420 kgf cm, 30 ft lbf)

(d) Check the ELR lock.

NOTICE:

Check should be performed with the assembly installed.

(1)

Check that the belt will lock when pulling out the belt

quickly with the belt installed.

If the operation is not as specified, replace the rear seat belt as-

sembly outer center.

(e) Check the fastening function of the child restraint system.

NOTICE:

Check should be performed with the assembly installed.

(1)

Check that the belt cannot be pulled out any more

but can be rewound after the belt is fully pulled out.

(2)

Check that the belt can be pulled out and rewound

after the belt is fully rewound.

If the operation is not as specified, replace the rear seat belt as-

sembly outer center.

19. INSTALL REAR SEAT INNER W/CENTER BELT ASSY

Protrusion Part

(a) Install the rear seat inner w/ center belt assembly RH with

the bolt, as shown in the illustration.

Front

Torque: 41.2 N m (420 kgf cm, 30 ft lbf)

Mark

Front

NOTICE:

Do not make the anchor part run onto the protrusion part

Protrusion Part

of the floor panel.

B59304

61-17

SEAT BELT

- REAR SEAT BELT

20. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY

Unlock

OUTER

NOTICE:

Do not disassemble the retractor.

45_

(a) Check the degree of tilt when the belt begins to lock the

ELR.

(1)

Check that the belt will not lock within 15 degrees of

tilt in all the direction but the belt will lock over 45 de-

Lock

B50564

grees of tilt when moving the installed retractor

gently.

If the operation is not as specified, replace the rear seat belt as-

sembly outer.

(b) Install the rear seat belt assembly outer (retractor side)

with the bolt.

Torque: 41.2 N m (420 kgf cm, 30 ft lbf)

(c)

Install the rear seat belt assembly outer (floor anchor

Protrusion

side) with the bolt.

Torque: 41.2 N m (420 kgf cm, 30 ft lbf)

NOTICE:

Do not make the anchor part run onto the protrusion part

10_

of the floor panel.

(d) Check the ELR lock.

NOTICE:

Protrusion

B58622

Check should be performed with the assembly installed.

(1)

Check that the belt will lock when pulling out the belt

quickly with the belt installed.

If the operation is not as specified, replace the rear seat belt as-

sembly outer.

(e) Check the fastening function of the child restraint system.

NOTICE:

Check should be performed with the assembly installed.

(1)

Check that the belt cannot be pulled out any more

but can be rewound after the belt is fully pulled out.

(2)

Check that the belt can be pulled out and rewound

after the belt is fully rewound.

If the operation is not as specified, replace the rear seat belt as-

sembly outer.

21.

INSTALL ROOM PARTITION BOARD RH (SEPARATED TYPE REAR SEAT)

22.

INSTALL ROOM PARTITION BOARD LH (SEPARATED TYPE REAR SEAT)

23.

INSTALL REAR SEAT SIDE GARNISH LH (FIXED TYPE REAR SEAT)

24.

INSTALL REAR SEAT SIDE COVER RH (FIXED TYPE REAR SEAT)

25.

INSTALL REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT) (See page

72-8)

26.

INSTALL REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT) (See page

72-6)

61-2

SEAT BELT

- SEAT BELT WARNING SYSTEM

61082-02

PROBLEM SYMPTOMS TABLE

Symptom

Suspected Area

See page

1. GAUGE fuse

2. Combination meter

71-17

Driver’s seat belt warning lamp does not light up

3. Airbag sensor assembly center

60-38

4. Front seat inner belt assembly LH

61-3

5. Wire harness

1. GAUGE fuse

2. Passenger’s seat belt warning lamp

61-3

Passenger’s seat belt warning lamp does not light up

3. Front seat inner belt assembly RH

61-3

4. Wire harness

65-15

LIGHTING

- LH HEADLAMP ASSY

650GT-01

ADJUSTMENT

HEADLIGHT AIM ONLY

(a) Place the vehicle in the following conditions.

The area around the headlight is not deformed.

The vehicle is parked on a level surface.

Tire inflation pressure is in the specified value (See page 28-1).

A driver is in the driver’s seat and the vehicle is in a state ready for driving (with a tank full).

The vehicle has been bounced several times.

(b) Check the headlight aiming.

(1)

Prepare a thick white paper.

(2)

Stand the paper perpendicular to the ground at the position 9.84 ft away from the headlights.

(3)

Ensure that the center line of the vehicle and the paper face forms a 90-degree angle as shown

in the illustration.

(4)

Draw a horizontal line (H line) on the paper, showing where the headlights should strike.

(5)

Draw a vertical line (V line) to where the center line of the vehicle is to be.

(6)

Draw 2 vertical lines to where the both headlights should strike (V RH and V LH lines).

(7)

Draw a horizontal line (by connecting the both low beam center marks) to where the headlights

should strike (H RH and H LH lines).

(8)

Take appropriate measures to prevent any influence of other lights.

(9)

Set the headlights leveling position to ”0” position and adjust the angle of the headlight axis.

HINT:

The H RH and H LH line is 0.4° below the horizontal line (H line) of the light axis.

(10) Start the engine.

(11) Turn the headlights ON.

(12) Check that the headlights properly strike the position shown in the illustration.

(13) If not, adjust the lights in the vertical direction.

High Beam:

Low Beam:

20.9 mm

(0.82 in)

20.9 mm

V LH Line V Line V RH Line

(0.82 in)

0.4f

20.9 mm

3 m (9.84 ft)

940mm (37.01in.)

(0.82 in)

Low Beam:

Vehicle Position:

V RH

V LH Line V Line

V RH Line

Line

90f

H RH and

V LH

H LH lines

Line

20.9 mm

1,210mm (47.64in.)

(0.82 in)

Step No.

E60707

65-16

LIGHTING

- LH HEADLAMP ASSY

HINT:

As shown in the illustration, adjust each aim of the RH and LH lights.

(c)

When adjusting the headlight aim in the veatical direction:

Using adjusting bolt, adjust the headlight aim to be within

the specified range.

HINT:

The optical aim moves upward when turning a screwdriver

clockwise, while it moves downward when turning a screwdriver

counterclockwise.

E60620

65-21

LIGHTING

- BACK UP LAMP ASSY LH

BACK UP LAMP ASSY LH

650GY-01

REPLACEMENT

REMOVE BACK UP LAMP ASSY LH

(a) Remove the service hole cover.

(b) Remove the 2 nuts and disconnect the connector.

E60613

(c)

Using a mouldingremover, remove the 2 clips and back

up light assy LH.

Clip

E60614

INSTALL BACK UP LAMP ASSY LH

(a) Set the 2 clips on the back up light assy LH as shown in

the illustration.

(b) Connect the connector.

(c)

Install the back up light LH with 2 nuts.

E60460

Content .. 106 107 108 109 ..