SsangYong Rexton. Service manual - part 315

M162 ENGINE MECHANICAL  1B1-63

SSANGYONG  Y200

YAD1B670

YAD1B590

YAD1B0E0

Removal & Installation Procedure

1. Turn the crankshaft to the direction of engine

rotation and position the no.1 cylinder piston at
TDC which the camshaft is positioned at OT.

2. Remove the cylinder head front cover. Refer to

“Cylinder Head Front Cover” in this section.

3. Paint the alignment marks (arrows) on the intake

and exhaust camshaft sprocket and the timing
chain.

4. Unscrew the bolt (3) from the armature (4) and

remove the armature.

Installation Notice

5. Unscrew the nut (6) and remove the ring and seal

cover (11).

Installation Notice

3 Bolt
4 Amarture
6 Nut (M20 x 1.5)

12 Seal Cover

13

Camshaft Sprocket

18

Control Piston

22

Intake Camshaft

Tightening Torque

35  N•m (26 lb-ft)

Tightening Torque

60 - 70 N•m

(44 - 52 lb-ft)

SSANGYONG  Y200

1B1-64  M162 ENGINE MECHANICAL

YAD1B0F0

7. Remove the camshaft sprocket (13) and adjust

piston (14), and remove the flange shaft (16) from
the intake camshaft (22) after removing the bolt
(15).

Installation Notice

The sprocket bolt is designed to be used only
once, so always replace with new one.

8. Installation should follow the removal procedure

in the reverse order.

9. Adjust the camshaft timing.

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step: 90° ± 5°

6. Unscrew the sprocket bolt from the exhaust

camshaft and remove the sprocket.

Installation Notice

The sprocket bolt is designed to be used only
once, so always replace with new one.

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step: 90° ± 5°

M162 ENGINE MECHANICAL  1B1-65

SSANGYONG  Y200

YAD1B0G0

YAD1B0H0

The sprocket bolts are designed to be used only once,
so always replace with new one.

Exhaust Camshaft Sprocket Bolt

Installation Notice

The sprocket bolts are designed to be used only once,
so always replace with new one.

C M7 x 13 Collar Bolt Torx-T30

e 6.8 mm

16 Flange Shaft
18 Control Piston
22 Intake Camshaft

E M7 x 13 Collar Bolt Torx-T30

e 6.8 mm

13a Camshaft Sprocket
22a Exhaust Camshaft

CAMSHAFT SPROCKET BOLT

Intake Flange Shaft Bolt

Installation Notice

Tightening Torque

1st step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step: 90° ± 5°

Tightening Torque

1st step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step: 90° ± 5°

SSANGYONG  Y200

1B1-66  M162 ENGINE MECHANICAL

CAMSHAFT

Preceding Work : Removal of cylinder head cover

Removal of cylinder head front cover

Removal of coolant connection fitting

1 Chain Tensioner Assembly

....................................... 72-88 N•m (53-65 lb-ft)

2 Exhaust Camshaft Sprocket
3 Upper Guide Rail

4 Cylinder Head Front Cover
5 Intake Camshaft Sprocket
6 Chain
7 Wrench

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