SsangYong Rexton. Service manual - part 313

M162 ENGINE MECHANICAL  1B1-55

SSANGYONG  Y200

PISTON RING

Preceding Work : Removal of piston

1 Piston Compression Ring
2 Piston Compression Ring
3 Piston Oil Ring

YAD1B2T0

4 Coil Spring and Control Ring
5 Hook Spring

SSANGYONG  Y200

1B1-56  M162 ENGINE MECHANICAL

Notice: If out of specification, replace the piston
ring.

Replacement Procedure

1. Measure the piston ring’s gap.

Gap Between

The Piston and

The Piston Ring

Groove 1  0.20 - 0.40 mm

Groove 2  0.20 - 0.40 mm

Groove 3  0.20 - 0.45 mm

Groove 1  0.015 - 0.050 mm

Groove 2  0.020 - 0.040 mm

Groove 3  0.010 - 0.045 mm

End Gap of The

 Piston Ring

2. Remove the piston ring with a pliers.

3. For installation, position the piston ring to be the

‘TOP’ mark on the piston ring upward and arrange
the piston ring ends to be 120° apart.

4. Adjust the hook spring joint in the oil ring 180°

away from the ring end.

YAD1B2U0

YAD1B2V0

M162 ENGINE MECHANICAL  1B1-57

SSANGYONG  Y200

FLYWHEEL / DRIVEN PLATE

Preceding Work : Removal of manual or automatic transmission

1 Flywheel Mounting Bolt (M10 x 22, 8 pieces)

.......... 1st step

45+5 N•m (33+3.7 lb-ft)

2nd step 90°+10°

2 Plate

3 Driven Plate (A/T)
4 Dowel Pin
5 Flywheel (M/T)

Service Data Standard (Stretch Bolt)

YAD1B810

Nominal Size

Stretch Side Diameter

Bolt Length

Tightening Torque

M x 1.5

8.5 - 0.2 mm

8.0 mm

21.8 - 22.2 mm

-

When New

Min. Diameter

When New

D

d

L

1st step 45 + 5 N•m (33 + 3.7 lb-ft),

2nd step 90° + 10°

SSANGYONG  Y200

1B1-58  M162 ENGINE MECHANICAL

Removal & Installation Procedure

1. Unscrew the flywheel mounting bolt.

Installation Notice

•

Replace the bolt when the stretch side diameter
(d) of the flywheel mounting bolt is less than
8.0 mm.

•

For the stretch bolt tightening, keep the socket
wrench and Tommy-bar to be 90° and tighten
as specified.

2. Remove the flywheel for manual transmission

vehicles, or the driven plate (3), and plate (2) for
automatic transmission vehicle.

3. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

1st step: 40 + 5 N•m

(30 + 3.7 lb-ft)

2nd step: 90° + 10°

YAD1B820