Mercedes-Benz ML320. Service manual - part 835

 

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Mercedes-Benz ML320. Service manual - part 835

 

 

AD54.30-P-3000-02A

Warning buzzer function check IC

Warning buzzer

D Light reminder and parking brake reminder
D Key reminder 

I

D Seat belt reminder 

for approx. 6 s 

I

M

H  and Korea

for approx. 12 s 

G

The warning tone is interrupted as soon as the seat belt buckle is 
inserted.

D Warning tone for a shortage of oil
D Vehicle speed warning 

G  > 120 km/h, v-limit warning (cruise 

control)

D In addition the symbol for vehicle speed warning appears in the 

instrument cluster with multi-function display.

D On model 163 a warning tone sounds for approx. 5 seconds if the 

CAN signal is unusable.

D Model 168 with automatic clutch system features an audible gear 

warning.
It sounds if a gear is engaged at the same time as the driver's 
door is opened. Brake and accelerator pedal must not be 
operated.

Copyright DaimlerChrysler AG  05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR40.15-P-0080A

Remove/install wheel sensor

1.4.99

MODELS  210.074 /274 with CODE (475) Tire pressure indicator
MODELS  211 with CODE (475) Tire pressure indicator
MODELS  215 with CODE (475) Tire pressure indicator
MODELS  220 with CODE (475) Tire pressure indicator
MODELS  230 with CODE (475) Tire pressure indicator
MODELS  240 with CODE (475) Tire pressure indicator

P40.15-2077-06

1

Union nut

2

Spacer ring (2x45°)

3

Valve body

4

Pin 

4

 2 mm

5

Screw

a

Date of manufacture

b

Identcode

A69/1

Left front TPM [RDK] wheel sensor

A69/2

Right front TPM [RDK] wheel 
sensor

A69/3

Left rear TPM [RDK] wheel sensor

A69/4

Right rear TPM [RDK] wheel sensor

A69/5

Spare wheel TPM wheel sensor

 

Remove

1

Detach tires

AR40.10-P-1030A

2

Unscrew union nut (1) and remove spacer 
ring (2

B

45 °) 

 Counterhold valve body (3) using 

installation tool for tire pressure monitor or pin 

4

 2 mm (4) in drill hole (arrow).

 

Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

3

Remove TPM wheel sensor

 Left front tire pressure monitor wheel 

sensor (A69/1), right front tire pressure 
monitor wheel sensor (A69/2), left rear tire 
pressure monitor wheel sensor (A69/3), right 
rear tire pressure monitor wheel sensor (A69/4)

4

Unscrew bolt (5) and remove valve body (3).

 

Check

5

Carry out visual inspection

 

Do not remove the white filter surface on 

the underside of the TPM wheel sensor. Do 
not clean TPM wheel sensor with compressed 
air, solvents, or detergents. Wipe off dirt with 
a clean, lint-free cloth only.

 

Install new TPM wheel sensor if:

D The white filter surface of the TPM wheel 

sensor is damaged or dirty

D Tire sealant was used

D Damage can be seen

D The TPM wheel sensor is more than 5 

years old according to the date of 
manufacture (a).

 

Install

 

Replace all valve parts.

 Observe different valve versions.

6

Insert bolt (5) through the hole in the TPM 
wheel sensor and screw on valve body (3) 
approx. 3 turns.

 

When replacing the TPM wheel sensor, 

pay attention to the correct transmission 
frequency (433 MHZ or 315 MHZ).

7

Insert valve body (3) with TPM wheel sensor 
into wheel rim so that the radial bore (arrow) 
for countering points upwards.

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

8

Install spacer ring (2) and screw on union nut 
(1) as far as the stop.

 Counterhold valve body (3) using 

installation tool for tire pressure monitor or pin 

4

 2 mm (4) in drill hole (arrow).

 

Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

9

Tighten union nut (1).

 Secure valve body (2) using installation 

tool for tire pressure monitor or pin 

4

2 mm 

(4), to prevent it from turning

 

After tightening, pull installation tool for 

tire pressure monitor or pin 

4

 2 mm (4) out of 

valve body (3). Danger of damage to tire.

 

Union nut to valve body

*BA40.15-P-1001-01A

 

Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

10

Press RPM wheel sensor gently into drop 
center of rim and tighten bolt (5).

 

Internal torx bolt, wheel sensor to valve 

body

*BA40.15-P-1002-01A

11

Note ID code (b) of new TPM wheel sensor.

 

It is advisable to record the code in the 

owner's manual or maintenance booklet.

Initialization

12

Teach in new TPM wheel sensor in TPM 
control unit using STAR DIAGNOSIS.

Diagnosis system STAR DIAGNOSIS

*WE58.40-Z-1013-06A

13

Activate the tire pressure monitoring system

Model 211

AR54.30-P-1000-02RAT

Model 230

AR54.30-P-1000-02RAR

Model 240

AR54.30-P-1000-02RAH

n

 

Tire pressure monitor (TPM), activation

Model 210

GF40.15-P-0001-02A

Model 215, 220 up to 30.9.00

GF40.15-P-0001-02B

Model 215, 220 as of 01.10.00 up to 31.05.01 GF40.15-P-0001-02C

Models 215, 220 as of 01.06.01 up to 31.08.02 GF40.15-P-0001-02D

Model 215, 220 as of 01.09.02

GF40.15-P-0001-02E

 

Tire pressure monitoring

Number

Designation

Model 
210, 211, 
215, 220, 
230, 240

BA40.15-P-1001-01A

Union nut to valve body

Nm

4

BA40.15-P-1002-01A

Bolt, wheel sensor to valve body

Nm

4

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1040-06A

Installation tool for tire pressure control

Alligator Ventilfabrik 
GmbH

Postfach 1120

D-89526 Giengen

232540

Workshop equipment/MB testers (see Workshop Equipment Manual)

WE58.40-Z-1013-06A

STAR DIAGNOSIS Compact diagnosis system for passenger cars, order number 6511 1801 00

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

AR40.10-P-1040A

Balance wheels

27.1.95

MODELS  124, 129, 140, 163, 168, 170, 171, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240
MODEL 

414

P40.10-0214-01

43a Balance weight with retaining clip
43b Adhesive weight
43c Adhesive weight

P40.10-0215-01

P40.10-0216-01

43d Balance weight for CTS wheel
43e Support ring on CTS wheel

Balancing

1.1

Remove balance weight (43a) with retaining 
clamp.

 Installation tool

*124589176300

1.2

Remove adhesive weight (43b, 43c) with 
removal tool

 

Removal tool

*129589005900

 Use adhesive weights on light alloy disk 

wheels with cramped installation conditions. 

1.3

Remove balance weight for CTS wheel (43d) 
from support ring (43e)

With special protection vehicles.

2

Clean wheels if necessary, attach to static 
balancing machine and balance to a 
maximum of 5 to 10g on each side of the 
wheel.

 

Use recommended balancing machines; 

observe manufacturer's instructions.

#

Mounting centering sleeve

AR40.10-P-1040-01A

 

Centering sleeve 

*WH58.30-Z-1003-18A

Model 140, 210

Adjustment value on the balancing machine 
for special protection vehicles with CTS 
wheels.

AR40.10-P-1040-04A

3

Balance wheels on the vehicle

D Wheels may only be finish-balanced on the 
vehicle after they have been statically 
balanced.

D Vehicle doors must be closed.

D Balance on steel rims with wheel covers.

D Drive the rear wheels with the engine only 
otherwise the rear axle center assembly will 
be damaged.

 

Use recommended balancing machines; 

observe manufacturer's instructions.

#

Type 124.2/3

Balancing on vehicles with 4MATIC

AR40.10-P-1040-02A

Models 124, 129, 140, 170, 202, 208, 210, 
except 210.08/28
Balancing on vehicles with ETS, ASR or ESP

AR40.10-P-1040-03A

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

 

 

 

 

 

 

 

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