Mercedes-Benz ML320. Service manual - part 772

 

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Mercedes-Benz ML320. Service manual - part 772

 

 

AP18.00-P-0101-06EG

Replace oil filter element, drain oil filter

 Crankcase ventilation, cylinder head cover

Number

Designation

Engine 
611.960/
961/962

Engine 
612.961/
962/967

Engine 
612.963

Engine 
612.965/
966

Engine 
613.960/
961

BA01.20-P-1002-01A

Screw of trim panel of cylinder head cover 
to cylinder head cover

Nm

10

10

10

10

10

BA01.20-P-1003-01A

Screw attaching cover panel to charge air 
distribution pipe

Nm

10

10

10

10

10

 Crankcase ventilation, cylinder head cover

Number

Designation

Engine 
646.951/961, 
647

Engine 
646.962/963

Engine 
648

BA01.20-P-1002-01G

Bolt, trim panel of cylinder 
head cover to cylinder head

Nm

9

9

9

BA01.20-P-1003-01G

Bolt, cover to charge air 
distribution pipe.

Nm

9

9

9

 

Engine lubrication, oil filter

Number

Designation

Engine 
611.960/
961/962

Engine 
612.961/962/ 
963/990, 
613.960/961

Engine 
612.965/ 
966

Engine
646.951/961/
962/963/982/
983/984,
647, 648

BA18.20-P-1002-01G

Screw cap at oil filter

Nm

25

25

25

25

Socket wrench bit

103 589 02 09 00

Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

P18.20-2022-01

1

Engine 611.961 as of  07.99, 611.962, 612, 613, 646, 647, 648:
Remove trim panel of cylinder head cover and trim panel of charge air distribution pipe.

2

Model 203, 211:
Remove fastening clamp (arrow) of fuel line.

3

Remove screw cap (1) with wrench socket 

 and take off together with oil filter element 

(3).

4

Replace seal (2).

5

Insert new oil filter element (3) into oil filter housing.

6

Fasten the screw cap (1) with bolts using a socket wrench bit 

 

.

7

Model 203, 211:
Install the fastening clamp (arrow) of the fuel line.

8

Engine 611.961 as of  07.99, 611.962, 612, 613, 646, 647, 648:

Install the cylinder head cover trim panel and the charge air distribution pipe trim panel 

.

Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

AF01.40-P-4000AU

Oil leak out of drain opening on left side of engine (cylinder 6)

21.1.98

ENGINE 

112 in MODEL 129, 163, 170, 202, 203, 208, 210, 220

ENGINE 

113 in MODEL 129, 163, 202, 208, 210, 215, 220

ENGINE 

112 in MODEL 463

ENGINE 

113 in MODEL 463

Modification notes

23.3.99

Supersedes STIP no. 01.40-004 dated 15.1.98

Validity and cause modified

Damage code

Cause

Remedy

Threaded connection of oil duct in

front of crankcase V is installed without or 
with a damaged sealing ring.
Consequently, engine oil in V of crankcase 
below intake module. Engine oil flows out of 
drain opening on left side of engine behind 
cylinder 6 and 8 resp.

1

Remove intake module

2

Replace sealing ring

Parts ordering notes

Part no.

Designation

Quantity

023 997 70 48

Sealing ring

1

Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

BT27.10-P-0006-01W

Oil pan and overflow tube modified

k

 

TRANSMISSION 

722.901

P27.10-2139-06

To improve fluid supply to the transmission, 
the transmission oil pan and the overflow tube 
have been redesigned. 
The characteristic sloped surface (arrow) can 
be used to identify the new oil pan (1). This oil 
pan configuration should be installed only 
together with the white overflow tube (2).

The fluid temperatures used as references for 
checking and refilling are different with the 
new components.

Whenever a transmission is removed for repairs, the earlier oil pan (3) with the black overflow 
tube (4) should be replaced by the new sloped-surface version (1) with the white overflow tube 
(2).

P27.10-2140-03

Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

 

 

 

 

 

 

 

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