Mercedes-Benz ML320. Service manual - part 464

 

  Index      Mercedes     Mercedes-Benz ML320 - service and repair manual 1997-2005 year

 

Search            copyright infringement  

 

 

 

 

 

 

 



 

 

Content   ..  462  463  464  465   ..

 

 

Mercedes-Benz ML320. Service manual - part 464

 

 

Fig. 106: Identifying Oil Pan Remove/Install Components - Shown On Engine 112 

 

 

Remove/install

 

 

 

 

 External torx set

Fig. 49

1

Remove oil pan bottom 
section (1)

Model 163.154/157/172.

AR01.45-P-7555V

Model 163.174/175.

AR01.45-P-7555VE

 

*BA01.45-P-1002-01B

2

Disconnect electrical line 
at oil sensor (oil level, 
temperature and quality) 
(B40)

 Remove cable strap at oil 

pipe.

 

3

Remove oil pipe (2) from 
dipstick

 Installation: Replace the 

sealing ring!

AR18.40-P-3510BV 

 

*BA01.20-P-1001-01E

4

Remove oil pan top 
section(3)

Take out oil pan to the front in 
direction of travel for this step; 
rotate crankshaft slightly, if 
necessary. 

 Installation: Observe 

different bolt length and bolt 
diameter: ?

 

Screw diagram of oil pan

AR01.45-P-7500-06F

 

Notes on application of 
sealant to oil pan

Engine 112

AH01.45-P-0001-01C

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 Crankcase ventilation, cylinder head cover 

 

Notes on application of 
sealant to oil pan

Engine 
113.941/942/960/962/965/981.

AH01.45-P-0001-01E

 

*BA01.45-P-1001-01B
*BR00.45-Z-1013-
01A

5

Install in the reverse 
order

 

 

6

Read out fault memory 
and erase

Stored faults which can result 
from cables being disconnected 
or from simulation during 
removal and installation or test 
work, have to be processed and 
erased in the fault memories after 
completing the work: ? 
Diagnosis Manual Volume 2 
Index 0: Connecting and using 
test equipment.

 

  

 

Risk of accident caused 
by vehicle starting off by 
itself when engine is 
running. Risk of injury 
caused by contusions and 
burns during starting 
procedure or when 
working near the running 
engine 
 

Secure vehicle to prevent it from 
moving by itself. 
Wear closed and snug-fitting 
work clothes. 
Do not grasp hot or rotating 
parts.

AS00.00-Z-0005-01A 

7

Run engine and inspect 
for leaks

Number

Designation

Engine 
112.910/911/ 
912/913/914/ 
915/916/917/ 
920/921/922/ 
923/940/941/ 
942/943/944/ 
945/946/947/ 
949/951/953/ 
954/955/960/ 
961/970/972/ 
973/975/976

Engine 113.940/ 
941/942/943/ 
944/948/960/ 
961/962/963/ 
964/965/966/ 
967/968/969/ 
971/980/981/ 
982/984/986/ 
992/995

Engine 
113.987/988/ 
990/991/993

BA01.20-P-
1001-01E

Screw of 
cylinder head 
cover

Nm 8

10

8

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 Oil pan 

Fig. 107: Identifying External Torx Set (001 589 76 09 00) 

Repair materials 

REMOVE/INSTALL BOTTOM PART OF OIL PAN - AR01.45-P-7555V 

ENGINE 112.942 in MODEL 163.154  

ENGINE 112.970 in MODEL 163.157  

ENGINE 113.942 in MODEL 163.172  

BA01.20-P-
1002-01E

Bolt of ignition 
coils to cylinder 
head cover

Nm 8

8

8

Number

Designation

Engine 
112.910/911/ 
912/913/914/ 
915/917/920/ 
921/922/923/ 
940/941/942/ 
943/944/945/ 
946/947/949/ 
951/954/955/ 
960/961/970/ 
972/973/976

Engine 
113.940/941/ 
942/943/944/ 
945/946/960/ 
961/962/963/ 
965/967/968/ 
969/980/981/ 
982/984/986/ 
992/995

BA01.45-P-
1001-01B

Bolt, oil pan to 
crankcase

M6

Nm 9

9

M8

Nm 20

20

BA01.45-P-
1002-01B

Self-tapping 
screw of oil pan 
to oil pan

Thread not pre-
tapped

Nm 14

14

Thread pre-
tapped

Nm 10

10

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant

A 003 989 98 20

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Shown on engine 112  

Fig. 108: Identifying Bottom Part Of Oil Pan Remove/Install Components - Shown On Engine 112 

 

 

Remove/install

 

 

 

 

 External torx set

Fig. 49

1

Remove engine trim panel  

 

2

Remove viscous fan (4)

 Right-hand thread!

AR20.40-P-5660C 

3.1

Remove fan shroud (5)

 Only engine 

112.942 /970. 

 Unscrew bolts (8) at 

bottom of fan shroud.

 

4.1

Remove air guide (9)

 Engine 113.942 only.

 

5

Drain and collect engine oil

 

*BA01.45-P-1003-01B

 

*BF18.00-P-1001-01H

6

Unscrew nuts (7) at front 
suspension carrier

 Before unbolting the 

left engine mount, press 
oil line of power steering 
out of fixture. 

 

*BA22.10-P-1001-01L

7

Remove resonance tube (3) 
with resonance unit (2)

 Do not damage the 

plastic strap. 

 The resonance pipe is 

attached at the rear at the 

 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

Content   ..  462  463  464  465   ..