Mercedes-Benz ML320. Service manual - part 462

 

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Mercedes-Benz ML320. Service manual - part 462

 

 

Check values for cylinder bore 

BE01.40-P-
1008-01F

Engine speed

Pre-honing

rpm

-

125

Precision honing rpm

-

125

Polishing

rpm

-

125

Lapping

rpm

-

230

BE01.40-P-
1009-01F

Feed

Pre-honing

-

4

Precision honing

-

3

Polishing

-

2

Lapping

-

1

BE01.40-P-
1010-01F

Stroke

Pre-honing

rpm

-

57

Precision honing rpm

-

57

Polishing

rpm

-

57

Lapping

rpm

-

80

BE01.40-P-
1011-01F

Display

Pre-honing

%

-

20 to 30

Precision honing %

-

20 to 30

Polishing

%

-

20 to 30

Lapping

%

-

20 to 30

BE01.40-P-
1012-01F

Stroke setting with 70 mm felt 
length on 70th stroke scale of 
machine

mm

-

115

BE01.40-P-
1013-01F

Felt insert overrun at top and 
bottom

mm

-

2 to 4

BE01.40-P-
1014-01F

Operating time of honing machine S

-

70

Number

Designation

Engine 
112.946/947/ 
948/960

Engine 112.912

BE01.40-P-
1001-01F

Cylinder dia.

Standard 
marking X

mm

89.900...89.915 83.200...83.215

Auxiliary stage 
marking 

mm

89.950 to 83.265 83.250...83.265

Repair size

mm

90.150...90.165 83.450 to 83.465

BE01.40-P-
1002-01F

Cylinder dia., 
setting for repair 
size (+0.25)

Pre-honing

mm

89.900

83.200

Precision honing mm

90.080

83.380

Polishing

mm

90.130

83.430

BE01.40-P-
1003-01F

Cylinder dia. 
according to 
machining phase

Pre-honing

mm

90.080

83.380

Precision honing mm

90.130

83.430

Polishing

mm

90.150...90.165 83.450 to 83.465

BE01.40-P-
1004-01F

Cylinder length

mm

129.5

129.5

BE01.40-P-

Undercut

mm

12

12

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Check values for cylinder bore 

1005-01F
BE01.40-P-
1006-01F

Stroke setting with 70 mm stone 
length on 70th stroke scale of 
machine

mm

130

130

BE01.40-P-
1007-01F

Stone overrun at top and bottom

mm

9.5

9.5

BE01.40-P-
1008-01F

Engine speed

Pre-honing

rpm

125

125

Precision honing rpm

125

125

Polishing

rpm

125

125

Lapping

rpm

230

230

BE01.40-P-
1009-01F

Feed

Pre-honing

4

4

Precision honing

3

3

Polishing

2

2

Lapping

1

1.

BE01.40-P-
1010-01F

Stroke

Pre-honing

rpm

57

57

Precision honing rpm

57

57

Polishing

rpm

57

57

Lapping

rpm

80

80

BE01.40-P-
1011-01F

Display

Pre-honing

%

20 to 30

20 to 30

Precision honing %

20 to 30

20 to 30

Polishing

%

20 to 30

20 to 30

Lapping

%

20 to 30

20 to 30

BE01.40-P-
1012-01F

Stroke setting with 70 mm felt 
length on 70th stroke scale of 
machine

mm

115

115

BE01.40-P-
1013-01F

Felt insert overrun at top and 
bottom

mm

2 to 4

2 to 4

BE01.40-P-
1014-01F

Operating time of honing machine S

40

40

Number

Designation

Engine 
113.960/961/ 
962/963/964/ 
965/967/968/ 
971/980/981/ 
982/984/987/ 
988/989/990/ 
991/992/993/ 995

BE01.40-P-1001-
01F

Cylinder dia.

Standard marking X mm

97.000 to 97.015

Auxiliary stage 
Marking 

mm

97.050 to 97.065

Repair size

mm

97.250 to 97.265

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Commercially available tools 

BE01.40-P-1002-
01F

Cylinder dia., 
setting for repair 
size (+0.25)

Pre-honing

mm

97.000

Precision honing

mm

97.180

Polishing

mm

97.230

BE01.40-P-1003-
01F

Cylinder dia. 
according to 
machining phase

Pre-honing

mm

97.180

Precision honing

mm

97.230

Polishing

mm

97.250 to 97.265

BE01.40-P-1004-
01F

Cylinder length

mm

129.5

BE01.40-P-1005-
01F

Undercut

mm

12

BE01.40-P-1006-
01F

Stroke setting with 70 mm stone length 
on 70th stroke scale of machine

mm

130

BE01.40-P-1007-
01F

Stone overrun at top and bottom

mm

9.5

BE01.40-P-1008-
01F

Engine speed

Pre-honing

rpm

125

Precision honing

rpm

125

Polishing

rpm

125

Lapping

rpm

230

BE01.40-P-1009-
01F

Feed

Pre-honing

4

Precision honing

3

Polishing

2

Lapping

1

BE01.40-P-1010-
01F

Stroke

Pre-honing

rpm

57

Precision honing

rpm

57

Polishing

rpm

57

Lapping

rpm

80

BE01.40-P-1011-
01F

Display

Pre-honing

%

20 to 30

Precision honing

%

20 to 30

Polishing

%

20 to 30

Lapping

%

20 to 30

BE01.40-P-1012-
01F

Stroke setting with 70 mm felt length on 
70th stroke scale of machine

mm

115

BE01.40-P-1013-
01F

Felt insert overrun at top and bottom

mm

2 to 4

BE01.40-P-1014-
01F

Operating time of honing machine

S

70

Number

Designation

WH58.30-Z-1030-04A

Honing head CK-3000 for 76-127 mm dia. CK-2600, 
Firma Hommel Prazision GmbH D-50767 Koln 
Firma Sunnen Products Comp. USA- -7910 Manchester St. Louis, Mo.63143

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Workshop equipment 

Repair materials 

MEASURE CYLINDER BORES - AR01.40-P-9202AV 

ENGINE 113 in MODELS 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230  

ENGINES 112 /945, 113.962 /982  

WH58.30-Z-1031-04A

Pre-honing, stone set C 30-A 53, or C30 J64, 70 mm long, 
Firma Hommel Prazision GmbH D-50767 Koln 
Firma Sunnen Products Comp. USA- -7910 Manchester St. Louis, Mo.63143

WH58.30-Z-1032-04A

Precision honing, stone set C 30-J 84, 70 mm long, 
Firma Hommel Prazision GmbH D-50767 Koln 
Firma Sunnen Products Comp. USA- -7910 Manchester St. Louis, Mo.63143

WH58.30-Z-1033-04A

Polishing, stone set C 30-C 03-81, 70 mm long, 
Firma Hommel Prazision GmbH D-50767 Koln 
Firma Sunnen Products Comp. USA- -7910 Manchester St. Louis, Mo.63143

WH58.30-Z-1034-04A

Stone holder for felt insert CK-30 35, 
Firma Hommel Prazision GmbH D-50767 Koln 
Firma Sunnen Products Comp. USA- -7910 Manchester St. Louis, Mo.63143

WH58.30-Z-1035-04A

Felt insert holder set CK3130, 
Firma Hommel Prazision GmbH D-50767 Koln 
Firma Sunnen Products Comp. USA- -7910 Manchester St. Louis, Mo.63143

WH58.30-Z-1036-04A

Felt insert C 30-F 85, 
Firma Hommel Prazision GmbH D-50767 Koln 
Firma Sunnen Products Comp. USA- -7910 Manchester St. Louis, Mo.63143

WE58.40-Z-1002-
21A

Automatic cylinder repair machine

WE58.40-Z-1003-
21A

Internal measuring device (50... 150 mm dia., with 0.01 mm display and measuring 
point for pressure relief)

WE58.40-Z-1004-
21A

Adjusting micrometer for internal measuring device (with adjustment range 50-200 
mm)

Number

Designation

Order number

BR00.45-Z-1050-06A

Polmot honing paste Order no. 600.11

Polmat - Poliertechnik 
GmbH Troggberg 11 
38302 Wolfenbuttel 
Germany

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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