Mercedes-Benz ML320. Service manual - part 465

 

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Mercedes-Benz ML320. Service manual - part 465

 

 

 Oil pan 

intake manifold with a 
plastic plate. 

 Separate connector of 

hot film MAF sensor 
(HFM) and unscrew 
resonance tube at cylinder 
head cover.
Engine 112.942/970.

AR07.07-P-1454A 

Engine 113.942/965.

AR07.07-P-1454MV 

8

Put on engine support 
bracket

 

AR33.10-P-0100-01BV 

 Engine lifting device 

for ML-class

*WE58.40-Z-1007-11A

9

Raise engine

 Ensure that the rear of 

the engine does not touch 
the body! 
Do not overstretch coolant 
lines and engine/ 
bodywork ground strap 
(W11/5), detach engine/ 
bodywork ground strap 
(W11/5) if required.

 

10

Unbolt bottom part of oil 
pan (6)

 

*BA01.45-P-1002-01B

11

Remove oil pan bottom 
section (6)

 Installation: Clean 

sealing surfaces, apply 
sealant to the sealing 
surfaces with a bead of 2.0 
mm (± 0.5 mm)! The 
sealant must be applied 
within 10 minutes! The 
silicone bead must not be 
spread!

*BR00.45-Z-1013-01A

 

Notes on application of 
sealant to oil pan

Engine 112.

AH01.45-P-0001-01C

Engine 113.942/965.

AH01.45-P-0001-01E

12

Install in the reverse order

 

 

Engines 
112.910/911/ 
912/913/914/ 
915/917/920/ 
921/922/923/ 
940/941/942/ 
943/944/945/ 
946/947/949/ 

Engines 
113.940/941/ 
942/943/944/ 
945/946/960/ 
961/962/963/ 
965/967/968/ 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 Engine mounts, engine supports 

 Engine lubrication 

Number

Designation

951/954/955/ 
960/961/970/ 
972/973/976

969/980/981/ 
982/984/986/ 
992/995

BA01.45-P-
1002-01B

Self-tapping 
screw of oil pan 
to oil pan

Thread not 
pretapped

Nm 14

14

Thread pre-
tapped

Nm 10

10

BA01.45-P-
1003-01B

Oil drain screw 
to oil pan

M14

Nm 30

30

Number

Designation

Engine 
112.942/970 
113.942/965/981 
in model 
163.154/157/17 
2/174/175

BA22.10-P-1001-01L

Bolt, front engine mounts 
to front axle carrier

Nm 35

Number

Designation

Engine 
112 
except 
112.916/953/975

Engines 
113.940/941/ 
942/943/960/ 
961/962/969/ 
982

BF18.00-P-1001-
01H

Engine 
oil

Filling capacity with oil filter Liters 8.0

8.0

Filling capacity without oil 
filter

Liters 7.5

-

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0229-
01A
 

BB00.40-P-0229-
01A
 

Sheet

BB00.40-P-0229-
03A
 

BB00.40-P-0229-
03A
 

Sheet

BB00.40-P-0229-
05A
 

BB00.40-P-0229-
05A
 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Fig. 109: Identifying External Torx Set (001 589 76 09 00)

Workshop equipment 

Repair materials 

REMOVE/INSTALL BOTTOM PART OF OIL PAN - AR01.45-P-7555VE 

ENGINE 113.965 in MODEL 1  

ENGINE 113.981 in MODEL 1  

Fig. 110: Identifying Bottom Part Of Oil Pan Remove/Install Components 

WE58.40-Z-1007-11A

Engine lifting fixture

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant

A 003 989 98 20

 

 

Remove/install

 

 

 

 

 External torx set

Fig. 49

1

Remove engine trim panel  

 

2

Drain and collect engine oil

 

*BA01.45-P-1003-01B

 

*BF18.00-P-1001-01H

3

Unscrew nuts (7) at front 
suspension carrier

 Before unscrewing the 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 Oil pan 

left engine mount, press oil 
line of power steering from 
bracket. 

 

*BA22.10-P-1001-01L

4

Remove resonance tube (3) 
with resonance unit (2)

 Do not damage the 

plastic strap. 

Separate plug connection 

of hot film mass air flow 
sensor (HFM) for this step 
and unbolt resonance pipe 
at cylinder head cover. The 
resonance pipe is attached 
to the rear of the intake 
manifold with a plastic 
bracket.

AR07.07-P-1454MV 

5

Put on engine support 
bracket

 

AR33.10-P-0100-01BV 

 Engine lifting device for 

ML-class

*WE58.40-Z-1007-11A

6

Raise engine

 Ensure that the rear of 

the engine does not touch 
the body! Do not 
overstretch coolant lines 
and engine/bodywork 
ground strap (W11/5), 
detach engine/bodywork 
ground strap (W11/5) if 
required.

 

7

Remove oil pan bottom 
section (6)

 Installation: Clean 

sealing surfaces, apply 
sealant to the sealing 
surfaces with a bead of 2.0 
mm ± 0.5 mm! The sealant 
must be applied within 10 
minutes! The silicone bead 
must not be spread!

*BR00.45-Z-1013-01A

 

Notes on application of 
sealant to oil pan

 

AH01.45-P-0001-01E

 

*BA01.45-P-1002-01B

8

Install in the reverse order  

 

Engines 
113.940/941/ 
942/943/944/ 
945/946/960/ 
961/962/963/ 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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