Mercedes-Benz ML320. Service manual - part 375

 

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Mercedes-Benz ML320. Service manual - part 375

 

 

AR63.20-P-2010GH

Remove/install D-pillar paneling

26.1.99

MODEL 

163.113 /128 /136 /154 /157 /172 /174 /175

P63.20-3336-11

1

D-pillar paneling

2

Bonding material

 

Remove

1

Remove D-pillar paneling (1)

 Separate glue bead with cutting wire.

 Additional pull handle for cutting wire

*WH58.30-Z-1017-02A

2

Remove any residual bonding material on the 
D-pillar flange

 Not more than 2 mm of glue must remain.

 

Install

3

Clean D-pillar paneling

 In order to ensure a good adhesion.

4

Apply primer to damaged paint areas on D-
pillar flange

 Use 2K primer. Allow primer to air for at 

least 5 minutes.

5

Prepare D-pillar flange

 If the remaining glue (cut glue bead) is 

older than 24 hours, also apply  primerfor 
paint to body to obtain optimum glued joint.

*BR00.45-Z-1059-02A

 If the body has been damaged or if there 

is no bonding material then apply the primer 
to the bonding first. Allow the primer to flash 
off for at least 10 minutes, but not for longer 
than 15 minutes.

6

Prepare D-pillar paneling (1)

 Apply primer to bonding. Allow the primer 

to flash off for at least 10 minutes, but not for 
longer than 15 minutes.

*BR00.45-Z-1059-02A

7

Prepare glue cartridge

AR67.10-P-1000-07P

 Betapower II (2-component electric 

cartridge gun)

*WH58.30-Z-1015-20A

2-component glue kit

*BR00.45-Z-1055-02A

8

Apply glue (2) as glue bead to D-pillar 
paneling (1)

 

The paneling must be put on within 5 

minutes, otherwise the adhesion quality of the 
bonding material will be impaired.

 Height of adhesive bead approx. 13 mm 

Use reference points on inside of D-pillar 
paneling.

 Betapower II (2-component electric 

cartridge gun)

*WH58.30-Z-1015-20A

9

Align D-pillar paneling (1)

10

Install D-pillar paneling (1)

 Firmly press D-pillar paneling to D-pillar 

flange.

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1017-02A

 Additional handle for cutting wire

Stahlwille

Eduard Wille GmbH & 
Co.Lindenallee 27
D-42331 Wuppertal

10351/1

Copyright DaimlerChrysler AG  09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

WH58.30-Z-1015-20A

Betapower II (2-component electric cartridge gun)

DOW Automotive 
(Deutschland) GmbH 

Am Güterbahnhof 

D-35683 Dillenburg

Tel.: +49 (0) 
39484/8714-0

995.182

Repair products

Number

Designation

Order number

BR00.45-Z-1059-02A

Primer BETAPRIME 5404

100ml

Item no. 940.870

Felt ring 

Tech. Großhandels GbR

D-37242 
Bad Sooden-Allendorf

BR00.45-Z-1055-02A

2K glue kit

168 670 00 93

Copyright DaimlerChrysler AG  09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

AR47.10-P-4000GH

Empty fuel tank if fuel pump is faulty

28.10.97

MODEL 

163.113 with ENGINE 612.963

MODEL 

163.128 with ENGINE 628.963

MODEL 

163.136 with ENGINE 111.977

MODEL 

163.154 with ENGINE 112.942

MODEL 

163.157 with ENGINE 112.970

MODEL 

163.172 with ENGINE 113.942

MODEL 

163.174 with ENGINE 113.981

MODEL 

163.175 with ENGINE 113.965

P47.20-2076-06

1

Fondsitzkonsole

2

Cover of left C-pillar

3

Seat retaining cable

4

Wiring harness

P47.10-2077-09

84

Closing cover

90/10

Ground line (vacuum unit)

90/11

Fuel return line

90/12

Fuel feed line

90/13

Stationary heater connection

90/14

Extraction hose 

  

Remove, Install

 

Danger!

Risk of explosion from fuel igniting, risk of 
poisoning
 from inhaling and swallowing fuel 
as well as risk of injury to eyes and skin 
from contact with fuel.

Fire, sparks, open flames or smoking 
forbidden.
Pour fuels only into suitable and appropriately 
marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

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Page 1

1.1

Unscrew bolts at rear of 2/3 seat bench and 
raise rear of seat bench

 Up to VIN A145272, X708318.

1.2

Remove covers at seat frame of 60% bench 
seat

 As of VIN A145273, X708319.

AR91.12-P-1100GH

 Only remove the covers which are 

identified in the document with A, D and E.

2.1

Fold 60% bench seat forward into footwell

 As of VIN A145273, X708319. See 

operator's manual.

3.1

Pull floor covering below rear seat mounting 
bracket (1) of 60% seat forward

 Carefully pull floor covering forward under 

the seat console to prevent it from tearing.

 As of VIN A145273, X708319.

4.1

Pull the floor covering forward under the front 
corner of the left C-pillar cover (2)

 Carefully pull the floor covering forward 

under the cover to prevent it from tearing.

 As of VIN A145273, X708319.

5

Cut into floor covering directly behind seat 
retaining cable (3)

 Ensure that the wiring harness (4) is not 

damaged when cutting the floor covering.

 As of VIN A145273, X708319. Broken 

line marks the cut.

6

Fold floor mat back

 

Do not crease floor mat!

 Fold floor mat back far enough to provide 

access to cap (84) between body and fuel 
pump.

7

Remove end cover (84) of body

 

Installation: Replace cap and insert with 

new sealing compound.

 

Cap (84) is sealed in with body sealer. 

Heat with hot air blower to make it easier to 
remove.

8

Seal fuel return line (90/11)

 Pliers

*163589003700

9

Connect extraction hose (90/14) with adapter 
hose to connection for fuel return line (90/11)

 

Extraction hose

*168589009000

 

Adapter hose

*163589009100

10

Connect ground cable (90/10) of extraction 
pump ground terminal vehicle battery

Pumping out

11

Pump fuel out into safety container using 
extraction pump

 

*BF47.10-P-1001-01A

 

*WH58.30-Z-1001-16A

12

Install in the reverse order

 

Fuel tank

Number

Designation

Models 
163.113/
136/154/
172 up to 
31.08.01

Models 
163.113/
136/154/
172 as of 
01.09.01 
Models 
163.157/
175

Model 
163.128

Model 
163.174

BF47.10-P-1001-01A

Fuel tank capacity Total capacity

Liter

72

83

83

93

Reserve capacity

Liter

10

12

12

12

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Page 2

 

 

 

 

 

 

 

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