Mercedes-Benz ML320. Service manual - part 321

 

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Mercedes-Benz ML320. Service manual - part 321

 

 

 Seat belts/emergency tensioning retractors 

Parts ordering notes 

RETROFITTING TELEPHONE CONSOLE - AZ82.70-P-0001-01A 

compartment cover and 
unscrew the bolt in the 
bracket

8

Remove cover for the CD 
changer and unscrew bolt 
behind the cover in the 
top left corner

 

 

 

Install 

 

 

9

Retrofitting D2B wiring 
harness for CD changer

 Risk of fracture! Do 

not kink or stretch the 
D2B fiber optic cable. 

 Install caps on fiber 

optic cable connector and 
equipment connection.

AZ82.64-P-0001-01MA

 

Cover fiber optic cable

 

AR82.95-P-0005-01A

10

Retrofit CD changer in 
trunk

 

AZ82.64-P-0001-05MA

11

Complete vehicle 
(following steps 8 to 1)

 

 

12

Carry out start-up and 
function test

 Code CD changer to 

vehicle with STAR 
DIAGNOSIS.

 

Number

Designation

Model 210 up to 
08/99

Model 163 as of 
09/99

BA91.40-P-1001-
01D

Belt end fitting 
screw

NM 35

35

Part no.

Designation

Quantity

KG82 Group 82 (see EPC)

CD changer

1

KG82 Group 82 (see EPC)

Wiring harness, fiber optic cable

1

KG82 Group 82 (see EPC)

Holder for CD changer

1

KG54 (see EPC)

Contact spring

1

KG82 Group 82 (see EPC)

Coupling, 10-pin

1

KG82 Group 82 (see EPC)

Plug (radio)

1

KG82 Group 82 (see EPC)

Plug (CD changer)

1

KG82 Group 82 (see EPC)

Protective cap

2

KG82 Group 82 (see EPC)

Clip fastener for screw plug

1

KG82 Group 82 (see EPC)

Clip fastener for bracket

2

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

Model 163 up to 31.8.00 for Nokia 3110 portable CTEL

1. Place assembly plate (10) onto telephone console (12) as shown in figure and align to size: a=20 mm and 

b=55 mm. Mark hole pattern and drill with 2.5 dia. bit.  

2. Attach assembly plate (10) to telephone console (12) with screws (11). 

Fig. 349: Identifying Telephone Console And Assembly Plate 

3. Plug connection cable into mount and route to the rear in a curve (arrow) as shown in figure. 

Fig. 350: Plugging Connection Cable Into Mount 

4. Fasten mount (1) to assembly plate (10) with locating screw (16). 

Fig. 351: Identifying Fasten Mount And Assembly Plate 

5. Install holder (1) on telephone console (12) and stick the antenna lead (17) as well as the connection cable 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

(2) into the console with felt (arrows). 

Fig. 352: Identifying Holder And Telephone Console 

6. Push telephone console below wood trim cover (arrows) and press against right tunnel wall.  

7. Mark hole for screw (13) and drill with Ø 5 mm. 

 When drilling pull tunnel wall outward slightly so that parts behind cannot be damaged. 

8. Install clip nut (14) on tunnel wall and install screw (13).  

9. Connect antenna cable (17) to vehicle antenna cable.  

10. Push connection cable (2) and antenna cable (17) below tunnel wall, route along existing wiring to radio 

slot and stick the connector of the antenna cable tight with felt. 

Fig. 353: Pushing Connection Cable 

RETROFITTING TELEPHONE CONSOLE - AZ82.70-P-0001-01C 

Model 163 as of 1.12.99 up to 31.8.00 for Nokia 6090 fixed installation CTEL  

1. Remove cover (1 a) from telephone handset mount (1).  

2. Insert assembly plate (10) below into mount (1). 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

Fig. 354: Identifying Cover For Telephone Handset Mount 

3. Place mount (1) onto telephone console (12) as shown in figure and align. Mark hole pattern and drill 

with 2.5 dia. bit.  

4. Attach mount (1) to telephone console (12) with screws (11).  

5. Insert cover (1a) again. 

Fig. 355: Identifying Mount, Telephone Console And Screws 

6. Install telephone handset (8), insert spiral cable as shown in figure with the fifth spiral into the opening of 

the telephone console and fix in place with adhesive felt (arrow). 

Fig. 356: Identifying Telephone Console And Telephone Set Mount 

7. Insert plug connection of telephone wiring harness (2) into bottom part of housing as shown in figure and 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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