Mercedes-Benz ML320. Service manual - part 281

 

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Mercedes-Benz ML320. Service manual - part 281

 

 

Fig. 160: Identifying Long Wedge (115 589 03 59 00) 

REMOVE/INSTALL XENON HEADLAMP CONTROL UNIT - AR82.10-P-4632GI 

MODEL 163.113 #X as of 754620, 163.113 /154 /174 #A as of 289565, 163.128/157/175  

swallowing of or skin 
contact with toxic salts 
and mercury compounds.

1

Remove left front lamp 
unit (E1) or right front 
lamp unit (E2)

 

AR82.10-P-4730GH

2

Remove cover from rear 
of lamp unit

 

 

3

Detach plug (1, 2) on 
xenon headlamp control 
unit(E1n1, E2n1)

Turn connector 1/4U turn 

counterclockwise.

 

4

Remove xenon headlamp 
control unit (E1n1, 
E2n1)

 Carefully press control 

unit off of mount using long 
wedge

 

 

 

 Long wedge

Fig. 155

5

Install in the reverse 
order

 

 

6

Set headlamps to zero 
position using STAR 
DIAGNOSIS

 

 

7

Inspect headlamp 
adjustment, correct if 
necessary.

 

 

 

Check and correct 
headlamp adjustment

 

AP82.10-P-8260GH

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

Fig. 161: Identifying Xenon Headlamp Control Unit Components 

 

 

Remove/install

 

 

 

Risk of death caused by 
high voltage levels 
present at xenon 
headlamps. 
Risk of explosion/fire 
hazard
 through highly 
flammable material in the 
area of damaged xenon 
bulbs. 
Risk of injury through 
UV light, hot components 
on xenon headlamps and 
glass splinters when 
xenon bulbs burst. 
Risk of poisoning 
through inhalation of 
mercury vapor and 
swallowing of or skin 
contact with toxic salts 
and mercury compounds.

Do not come into contact 
with parts that are under 
high voltage. Persons 
with active electronic 
implants
 (e.g. heart 
pacemakers) must never 
work on xenon 
headlamps. Switch off 
complete lighting system. 
Wear insulating safety 
shoes, safety glasses and 
protective gloves. 
Remove highly 
inflammable materials 
from the hazard area. 
Ensure that the 
workplace is sufficiently 
ventilated.

AS82.10-Z-0001-01A

1

Remove left front lamp 
unit (E1) or right front 

 

AR82.10-P-4730GH

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

REMOVE/INSTALL TURN SIGNAL LAMPS - AR82.10-P-4725GH 

MODELS 163.113 /154 /174 #A as of 289565, 163.113 #X as of 754620, 163.128/157/175  

Turn signal lamp in exterior mirror  

Fig. 162: Identifying Turn Signal Lamp Components 

lamp unit

2

Place headlamp in 
inverted position on 
workbench

Place on a soft base so 

that the headlamp lens is 
not scratched.

 

3

Remove bolts (1)

 3 each.

 

4

Remove Xenon headlamp 
control unit

 Is unplugged 

automatically when 
removed.

 

5

Install in the reverse order  

 

6

Set headlamps to zero 
position using STAR 
DIAGNOSIS

 

 

7

Inspect headlamp 
adjustment, correct if 
necessary.

 

 

 

Check and correct 
headlamp adjustment

 

AP82.10-P-8260GH

 

 

Remove/install

 

 

1

Remove exterior mirror 

 

AR88.70-P-9040GI 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

REMOVE/INSTALL HEADLAMP UNIT - AR82.10-P-4730GH 

MODEL 163.113 /128 /136 /154 /157 /172 /174 /175  

Fig. 163: Identifying Headlamp Unit Components 

paneling (4)

2

Unscrew screw (2) of turn 
signal lamp (3) in the 
exterior mirror paneling 
(4)

 

 

3

Remove turn signal lamp 
(3) from the exterior 
mirror paneling (4)

 

 

4

Install in the reverse order  

 

 

 

Remove/Install

 

 

1

Open engine hood

 

 

2

Unlock cover (1) at the 
clip (arrow A) under the 
lamp unit and unhook

 Installation: Lock 

clip again.

 

3

Unscrew screw (2)

 

 

4

Unscrew nuts (3).

 Installation: Align 

the lamp unit so that the 

 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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