Snowmobile Arctic Cat (2007 year). Instruction - part 132

 

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Snowmobile Arctic Cat (2007 year). Instruction - part 132

 

 

9-143

9

2007 Front Suspension Sway Bar

2007 REAR SUSPENSION

(Front Arm Springs)

* Tab on Bottom

PART NUMBER

DESCRIPTION

0703-194

5/8” diameter

1703-618

7/16” diameter

2603-686

9/16” diameter

PART NUMBER

FREE LENGTH INCHES

RATE LB/INCH

0603-860*

9.5

110

1603-254

9.5

110

1703-072*

9.5

140

1704-145

9.0

125

1704-236

7.75

110

1704-465

9.0

125

9-144

2007 Standard Shock & Spring Chart

2007 OPTIONAL REAR ARM SPRING CHART

„ NOTE: Optional rear arm springs (L = Light; H = Heavy; XH = Extra Heavy) marked with the * must have
the legs cut to size. Always cut the optional spring legs to the same length as the standard spring legs.

* These springs must be cut off or damage to the track may occur

 Troubleshooting Track

Models

Front Suspension

Rear Suspension

Ski Shock

(Right/Left)

Ski

Shock Spring

Front Arm 

Shock

Front Arm 

Shock Spring

Rear Arm 

Shock

Rear Arm Spring

(Right/Left)

Bearcat W/T Models

1603-174

2703-013

1604-369

1703-072

3604-195

0704-562/563

AC 120

2603-517

2703-028

N/A

N/A

N/A

0704-894/895

Panther 660 Touring

2603-547

2703-112

3604-017

1704-465

2604-637

1704-146/147

Panther 660 Trail

2603-547

2703-112

3604-017

1603-254

1604-372

0704-892/893

T660 Touring/Turbo 
Touring 

1603-175

2703-120 
0703-872 

1604-369

1704-145

2604-637

1704-146/147

T660 Turbo Trail

1603-175

0703-872

1604-369

0603-860

1704-138

1704-044/045

Jaguar Z1

2703-176

2703-185 
2703-186 
0703-937 

1704-572

1704-491

1704-525

1704-504/505

Model

Rear Arm Spring (Right/Left)

Rear Arm Spring Type

Bearcat W/T Models

L 1604-078/079*

H 1604-149/148*

Round
Round

Panther 660/T660 Touring/T660 Turbo Touring 

L 1704-354/355

H 1704-148/149*

Square
Square

Panther 660 Trail/T660 Turbo Trail

L 1704-354/355

H 1704-146/147

Square
Square

Jaguar Z1

H 1704-566/567

XH 1704-560/561

Square
Square

Problem: Track Edge Frayed — Drive Lugs Worn

Condition

Remedy

1. Track alignment adjusted incorrectly

1. Align — replace track

Problem: Track Worn Adjacent to Outer Drive Lugs

Condition

Remedy

1. Track tension adjusted incorrectly

2. Rear idler wheels dirty — damaged

1. Adjust track tension

2. Clean — replace idler wheels

Problem: Track Ratchets — Slaps Tunnel

Condition

Remedy

1. Track tension adjusted incorrectly (too loose)

2. Drive sprockets misaligned — damaged

1. Adjust track tension (tighten)

2. Align — replace sprockets

Problem: Wear-Strip Wear Excessive

Condition

Remedy

1. Slide rail bent — broken — damaged

2. Track alignment adjusted incorrectly

1. Repair — replace slide rail

2. Adjust track alignment

9-145

9

2007 Rebuildable 

Shock Specifications

Rear Arm Shock (p/n 1704-138)

T660 Turbo Trail

 Piston Depth 5.900 in./Piston Orifice .041 in.
 Extended Length 14.63 in./Collapsed Length 9.97 in.

Rebuildable Shock 

Tools Required*

Servicing Position 

Sensitive Shock 

(T660 Turbo Trail)

REMOVING/CLEANING

1. Remove the shock from the snowmobile.

2. Wash the shock body in parts-cleaning solvent;

then dry with compressed air to remove sand

and dirt.

DISASSEMBLING

1. Remove the screw from the bladder housing on

the bottom of the shock. Discharge all the pres-

sure from the shock using the Shock Inflation

Needle (p/n 0744-020). Open the valve in filler

handle until all pressure is released.

FS081

Compression:

Rebound:

6.

1.300 x .010

1.

1.250 x .012

5.

1.250 x .010

2.

1.100 x .012

4.

1.100 x .010

3.

1.000 x .010

3.

1.000 x .010

4.

 .900 x .010

2.

 .900 x .010

5.

 .800 x .010

1.

 .800 x .010

6.

 .700 x .010

0644-268

Shock Bearing Cap Installation Tool

0644-057

Shock Spring Removal Tool

0744-020

Shock Inflation Needle*

0644-334

Gas Shock Retaining Blocks

0644-162

Replacement Needle

0644-169

Shock Piston Location Tool

0644-151

Nitrogen Regulator

0744-021

Shock Rod Clamping Tool

0644-348

IFP Removal Tool

0644-350

IFP Depth Setting Tool

0644-402

Floating Piston Installation/Location Tool Kit*

0644-403

Bearing Cap Seal Protector (1/2-in.)

0644-404

Bearing Cap Seal Protector (5/8-in.)

0644-425

Gas Shock Rod/Body Clamping Tool

0644-453

Spanner Wrench

0644-486

Clamping Tool (2-in. Body)

! WARNING

Before any service is performed on the gas shock
absorber, first discharge all pressure from the shock
remote reservoir. Remove the valve screw from the
pressure valve and insert the Shock Inflation Needle
(p/n 0744-020). Open valve until all pressure is
released. Failure to do this may cause personal
injury.

! WARNING

When using compressed air to dry components,
always wear safety glasses.

9-146

FS052

FS053

2. Using a 1-in. wrench, loosen the end cap and

remove the shock rod and valve assembly from

the shock body.

FS054

FS055

3. Pour the oil from the shock body into a suitable

container.

FS056

4. Using a 3/16-in. Allen wrench, remove the set

screw.

FS057

FS058

„ NOTE: Account for a set screw, 5/16-in. ball,
spring, spring rod, and a 1/4-in. ball.

FS059

 

 

 

 

 

 

 

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