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9-147 9 5. Remove the pressure valve assembly. Account for the O-ring. FS060 6. Using Floating Piston Tool (p/n 0644-402), remove the floating piston. FS061 7. Items to inspect: A. Shock shaft for straightness, nicks, or burrs. B. Shaft bearing end cap — clean, inspect, or replace. C. Inside of shock body for scratches, burrs, or excessive wear. D. Piston strap for cuts, chipped or nicked edges, or excessive wear. E. O-rings for nicks, cuts, or cracks. F. Valves for kinks or waves. G. Rubber damper (ski shocks only) for chip- ping, cracking, or being missing. 8. Items to replace: A. Bleed screw O-ring and floating piston O- ring. B. Shock shaft bearing cap if any signs of oil leaks or damage. C. Any part worn or damaged. ASSEMBLING 1. Set the Floating Piston Tool (p/n 0644-402) to the recommended depth (see Rebuildable Shock Specifications in this section). FS062 2. Lubricate the O-ring and Teflon strap on float- ing piston; then press the floating piston into shock until flush with the top of the body. FS063 FS064 3. Install the floating piston tool onto floating pis- ton; then press floating piston into shock body to the recommended depth. |