HANDBOOK OF MAINTENANCE INSTRUCTIONS FOR MDHI 369D/E/FF-500/600N HELICOPTERS (ISSUED: 1990) - page 32
MD Helicopters, Inc.
CSP-HMI-2
MAINTENANCE MANUAL
Table 1. Consumable Materials (Cont.)
Item
Specification No. (1)
Vendor
No.
Material
Type Class Grade
Commercial Name/No. (2)
(Table 2)
CM304
Enamel, epoxy
MDM 15-1100
Black #37038
(3)
(Fed−Std−595)
2
White #37769
Tan #20318
Parchment #20371
Red #11958
Green #34151
Gray #36231
Yellow #13655
CM305
Lacquer, acrylic
MDM 15-1083
Black #17038
(3)
(Fed−Std−595)
Black #37038
Parchment #20371
Green #34151
Blue #15102
Blue #35044
Brown #30140
CM306
Lacquer, clear (aluminum clad
MIL-L-6066
(3)
alloy surfaces)
CM307
Lacquer, acrylic semi-gloss
HMS 15-1083
(3)
CM308
Lacquer, blue
FED-STD-15102
(3)
CM309
Lacquer, green
TT-L-32
(3)
CM310
Enamel, lusterless
TT-E-527
(3)
CM311
Coating, logo white /
Q-881 (Color No. 484) /
(3)
Thinner
T-80695
CM312
Ink stamp, permanent
MIL-M-43719
(3)
TT-I-558
Ink, marking, stencil
A-A-208 Type 1, col
(3)
or number 37038
Fine tip permanent marker
Sharpie™
(3)
CM313
Insulation varnish
Glyptal 1201
MS33
CM314
Varnish, moisture resistant
MIL-V-173
(3)
2
CM315
Adhesive primer (liquid primer)
HMS 16-1069
MS50
1
CM316
Epoxy coating /
Poly-EP
MS19
Thinner
CM317
Resin primer /
Q-881 /
MS11
Thinner (paint base for polycar
T-80679
bonate plastic)
CM318
Primer
MIL-P-85582
(3)
1
C2
CM319
Barrier material, grease-proof
MIL-B-121
(3)
1
2
A
MIL-B-131
1
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MD Helicopters, Inc.
MAINTENANCE MANUAL
Table 1. Consumable Materials (Cont.)
Item
Specification No. (1)
Vendor
No.
Material
Type Class Grade
Commercial Name/No. (2)
(Table 2)
CM320
Thinner, lacquer (acrylin-nitro MIL-T-19544
Prepsol
MS24
cellulose)
(DuPont 3919)
CM321
Surface primer locking com
MIL-S-22473
Locquic
MS45
pound (single component, grade
as noted)
CM322
Primer, Silicone, Red
Dow Corning 1200
MS43
CM323
Primer
MIL-P-23377
(3)
1
C
Adhesives, Cements and Sealants
CM401
Adhesive
Stabond G-304
MS75
CM402
Adhesive
MDM 16-1068
EA9323
MS21
. . . . . . . 11
EA956
CM403
Adhesive
Epon 919
MS72
CM404
Adhesive, epoxy (non-structur
HMS 16-1147
EC2216B/A
MS86
al)
2
Scotch Weld
CM405
Adhesive
HMS 16-1149
C-111
MS75
CM406
Adhesive
U-136
MS75
(AC-AAAA)
CM407
Adhesive /
A-4000 /
MS22
Primer /
A-4004 /
Catalyst
xy22
CM408
Adhesive, silicone rubber
Silastic 140
MS22
CM409
Adhesive, epoxy
MDM 16-1068
EA9330.3
MS21
.......1
CM410
Adhesive, epoxy
MDM 16-1068
EA9309.3
MS21
.......7
CM411
Adhesive, epoxy (non-structur
MIL-A-52194
Scotch-Weld EC1838
MS86
al)
MDM 16-1068
A1177B
MS12
.......2
CM412
Adhesive, bonding, vulcanized
MIL-A-1154
MS86
(synthetic rubber-to-steel)
CM413
Not used at this time
CM414
Adhesive, cyanoacrylic /
MIL-A-46050
3CI-1000 /
MS21
Accelerator
Super Drop Accelerator
CM415
Cement
MIL-A-8576B
PS-18
MS69
S147
CM416
Cement
#2210
MS86
CM417
Cement
HMS 16-1149
Grip
MS38
2
1
CM418
Cement, epoxy
HMS 16-1149
EC1300L
MS86
2
2
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MD Helicopters, Inc.
CSP-HMI-2
MAINTENANCE MANUAL
Table 1. Consumable Materials (Cont.)
Item
Specification No. (1)
Vendor
No.
Material
Type Class Grade
Commercial Name/No. (2)
(Table 2)
CM419
Sealer
MDM 16-1068
A1177B
MS12
2
CM420
Sealant
MIL-S-81733
PR-1431 Type IV
MS62
PR1436G Type II
PR1436GB-2
CM421
Sealant
Anchor Weld #220
MS58
CM422
Sealant
#5220
MS30
CM423
Sealant
RTV106 (2)
MS34
CM424
Sealing compound
HT-4
MS75
CM425
Sealing compound
HMS 16-1097
Pro-Seal 890
MS62
(fuel resistant)
1
B2
MIL-S-8802
CM426
Sealing compound
MIL-S-8516
3C-3007
MS14
2
CM427
Sealing compound
MIL-S-8516
PR1422
MS62
1
2
A1/2
CM428
Sealing compound
MIL-S-8516
RTV730
MS22
1
2
Silastic 730
MS34
CM429
Sealing compound, silicone
RTV11
MS34
CM430
Sealant, solvent resistant
MIL-S-8660B
RTV732
MS22
Silastic 732
MS34
RTV 157
CM431
Sealing, locking and retaining
MIL-S-22473
Loctite #85 or
MS45
compound (single component,
MIL-R-46082
RC/609
MS60
grade as noted)
CM432
Dichloromethane (methylene
MIL-D-6998
(3)
chloride)
CM433
Ethylene chloride (ethylene
MIL-E-10662
(3)
dichloride, EDC)
CM434
Thread sealant
P412
MS60
CM435
Tetrahydrofuran (THF)
MS51
CM436
Plastic steel
Devcon A
MS20
CM437
Sealing compound
Permabond 102
MS43
MS60
Loctite 414
MS45
MS87
CM438
Adhesive, Epoxy
HMS16-1068
EA9321
MS21
. . . . . . . 12
CM439
Adhesive
HMS16-1149
MS75
5
CM440
Sealant, electrically conductive
MDM16-1261
Cho-bond 2165
MS91
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MAINTENANCE MANUAL
Table 1. Consumable Materials (Cont.)
Item
Specification No. (1)
Vendor
No.
Material
Type Class Grade
Commercial Name/No. (2)
(Table 2)
CM441
Sealing Compound, Corrosion
HMS-16-1097
(3)
Inhibiting
MIL-PRF-81733
T3
CB . . . 1/2
Composite Materials
CM501
Fiberglass cloth (0.022, 2 ply)
SAE-AMS-C-9084
(3)
No. 181
CM502
Sleeving, fiberglass (No. 4, 0.214
MIL-I-3190
(3)
in. ID x 4.0 in.)
. . . . . . . HA-1
CM503
Fiberglass repair kit
Cordokit RK-10
MS29
CM504
Epoxy resin with catalyst (low
MIL-R-9300
(3)
pressure laminating)
1
CM505
Polyester laminating resin
MIL-R-7575
(3)
CM506
Resin, fiberglass
Epon 828
MS72
CM507
Resin, filler
Epon 960F
MS72
CM508
Resin, filler
#RP1257-3
MS66
Rubber Material
CM601
Insulation sleeving, electrical
MIL-I-631
(3)
(vinyl tubing; size as notes)
F
1
A
Form U, Category 1
CM602
Insulation sleeving, electrical,
MIL-I-3190
(3)
fiberglass (size as notes)
CM603
Patching material (inside/out
#5200/5187/5194
MS82
side)
CM604
Patching material (outside only)
#5218 or #5241/5241
MS82
CM605
Fuel cell repair kit
RK3CL
MS82
CM606
Rubber cement
MIL-A-5092
(3)
CM607
Cement
MIL-S-9117
EC-678
MS82
CM608
Cement
Uniroyal #3230
MS80
CM609
Repair kit (non-self- sealing
Uniroyal #RK-10-34
MS80
cell)
CM610
Patch material (self- sealing
Uniroyal #5241/5241
MS80
cell, exterior)
sandwich
CM611
Tubing, vinyl clear
PVC tubing, 2 GA, clear
MS71
105C
CM612
Tube, silicone
No. 4 (H.A.I.)
MS83
CM613
Sleeve, vinyl
No. 2 Resinite
MS13
CM614
Sleeving, heat-shrink (class,
MIL-I-23053
RNF100X3/8
MS65
type or diameter as noted)
RNF100X1/2
RNF100 .125 ID
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CSP-HMI-2
MAINTENANCE MANUAL
Table 1. Consumable Materials (Cont.)
Item
Specification No. (1)
Vendor
No.
Material
Type Class Grade
Commercial Name/No. (2)
(Table 2)
Lockwire, Fasteners and Tape
CM701
Lockwire CRES
MS20995C20
(3)
CM702
Lockwire CRES
MS20995C32
(3)
CM703
Tie strap (size as noted)
MS3367-*-*
MS78
CM704
Tie strap, nylon
MS17821-1-9
TY-RAP
(3)
CM705
Tie, cable
SST2
MS18
CM706
Tie strap base
TC112
MS78
CM707
Tape, fastener (nylon hook and
Velcro
(3)
pile)
CM708
Tape
#850
MS86
CM709
Tape
CT93C
MS42
CM710
Tape, high temperature (thick
Temp-R
MS16
ness as noted)
MS39
CM711
Tape, pressure sensitive (water
PPP-T-60
MS60
proof for packaging and sealing,
1
1
MS86
width and thickness as noted)
CM712
Tape, pressure sensitive (width
#41
MS86
as noted)
CM713
Tape, pressure sensitive
#471
MS86
CM714
Tape, pressure sensitive (width
#4104
MS86
as noted)
CM715
Tape, pressure sensitive (width
#4508
MS86
as noted)
CM716
Tape, pressure sensitive (adhe
PPP-T-97
(3)
sive, filament reinforced)
CM717
Tape, pressure sensitive, (poly
#Y8560
MS86
urethane, width as noted)
CM718
Tape, double-faced
E-706
MS8
CM719
Tape, vinyl plastic
#330
MS76
CM720
Tape and activator, vinyl
Scotch Cal #45
MS86
Scotch Tite A-2
CM721
Tape, aluminum foil
#425
MS86
CM722
Tape, polyethylene
#483
MS86
CM723
Tape, nitrile rubber
NE-71-A
MS7
CM724
Tape, non-slip (pressure sensi
P-D-00455
(3)
tive, medium grade, black)
CM725
Tape, electrical, plastic
MIL-I-7798
#33
MS86
CM726
Tape teflon
#520
MS60
#48
MS86
CM727
Tape, foam (adhesive backing)
4104Y
MS86
92772
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MD Helicopters, Inc.
MAINTENANCE MANUAL
Table 1. Consumable Materials (Cont.)
Item
Specification No. (1)
Vendor
No.
Material
Type Class Grade
Commercial Name/No. (2)
(Table 2)
CM728
Tape, pressure sensitive (sponge
4504
MS86
rubber)
Scotchfoam tape
CM729
Tape, masking, pressure sensi
UU-T-106
#216
MS86
tive
(High Temp)
CM730
Tape, duct
(3)
CM731
Lockwire CRES
MS20995C15
(3)
Miscellaneous Materials
CM801
Abrasive paper, silicon carbide
P-P-101
(3)
(grade as noted)
CM802
Abrasive cloth, aluminum oxide
P-C-451
(3)
(grade as noted)
CM803
Crocus cloth
P-C-458
(3)
CM804
Emery cloth, fine
(3)
CM805
Dye penetrant kit
MIL-I-25135
MS6
MS48
CM806
Micro-Mesh plastic restoration
5350-01-290-4002
Micro-Mesh Kit KR-70
MS52
kit
CM807
Twine, nylon
MIL-T-713
(3)
CM808
Lacing cord (high temperature)
Type T-3333
MS84
CM809
Nylon cord (lacing)
MIL-C-5040
(3)
CM810
Leak detector, liquid
MIL-L-25567C
Leak-Tec
MS4
CM811
Leak detector, liquid
Snoop
MS56
CM812
Splice, knife
32445
MS5
CM813
Wire
MS22759/34-22-9
(3)
CM814
Dykem, red or blue
DX-296
MS23
MS40
MS49
CM815
Solder (tin alloy, rosin core)
QQ-S-571
(3)
SN60WRP2
CM816
Solder (tin alloy, acid core)
QQ-S-571
(3)
CM817
Brazing flux (paste)
O-F-499
(3)
CM818
Brazing alloy (silver base)
MS86
CM819
Kimwipe
(3)
CM820
Cheesecloth
(3)
CM821
Gasket material (adhesive one
Scotchfoam #4304
MS86
side only)
CM822
Acetylene, technical grade
BB-A-106
(3)
CM823
Oxygen, industrial grade
BB-O-925
(3)
1
B
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CSP-HMI-2
MAINTENANCE MANUAL
Table 1. Consumable Materials (Cont.)
Item
Specification No. (1)
Vendor
No.
Material
Type Class Grade
Commercial Name/No. (2)
(Table 2)
CM824
Welding rod (corrosion and heat
AMS 5656, AWS A5.9,
21-6-9 (Nitronic 40)
(3)
resistant alloys, class or type as
ER219
noted)
CM825
Welding rod
QQ-R-566
(3)
CLFS RA12 or
RA143 (04043)
5% silicon
CM826
Desiccant
MIL-D-3464 Type I
Desiccant
(3)
or II
NOTES:
(1)
Numbers are U.S. Specifications and Standards. Prefix symbols are specified as follows:
AMS − American Materials Standards;
MS − Military Standards;
MIL − Military Specification; Single, Double or Triple alpha prefix of the same letter − Federal Specification;
AN − Air Force/Navy Aeronautical Standard;
NAS − National Aerospace Standard.
(2)
Primary selection. All equivalent material can be used as a different selection. Time increments on
manufacturers instructions must be adhered to, unless given differently in a specific task.
(3)
Use the best comparable grade material when conformity of available materials of same type with given
Specification Number cannot be found.
(4)
Oils approved for use in 500/600N Series Helicopter main and fan transmission are synthetic compounds
having Ryder Gear Value in excess of 2500 pounds.
(5)
For Model 250 Series engine oil change requirements and restrictions on mixing oils, refer to Allison
Operation and Maintenance Manual.
CAUTION: Mixing of oils within an oil series not in the same group is permitted only in an emergency. Use
of mixed oils (oils not in the same group) in an engine is limited to five hours total running time. Adequate
maintenance records must be maintained to ensure that the five hour limit is not exceeded. Mixing of oils
from different series is not permitted.
(6)
Mobil oil AGL can be formulated such that it may have two different colors. The oil can still be mixed with
no adverse affects.
(7)
Use only Mobil AGL oil in the 369F5450 overrunning clutch and 369F5100 main transmission.
(8)
Do not use over 50 psig air pressure for abrasive cleaning method. Mask or shield threaded areas or
critical surfaces where damage may result from abrasive blasting.
(9)
When ordering paint, give each paint by type (i.e. acrylic, epoxy, polyurethane); by color and AC part
number. Also include compatible HS or federal standard (FED−STD) number to make sure correct type
and color paint is supplied. The color code numbers for finish paints used on 500/600N Series Helicopters
are entered in helicopter log books before delivery of aircraft. When ordering paints, ensure AC Number
and SA Number are compatible.
Page 11
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MAINTENANCE MANUAL
Table 2. Manufacturer/Supplier Number
Number
Name
Number
Name
MS1
Abrasive Cleaning Equipment
MS12
B.F. Goodrich Co.
20122 State Rd.
500 S. Main St.
Cerritos, CA 92701
Akron, OH 44318
MS2
Abrasives Unlimited
MS13
Castrol Industrial North America Inc.
4653 S. 33rd St.
1001− W. 31st St.
Phoenix, AZ 85040
Downers Grove, IL 60515
(602) 276−0077
(630) 241−4000
(800) 621−2661
MS3
Advanced Coating and Chemicals
2213 N. Tyler
MS14
Churchill Chemical Corp.
S. El Monte, CA 91733
Los Angeles, CA
MS15
PRC−Desoto International, Inc.
MS4
American Gas and Chemical Co.
220A Pegasus Ave.
5454 San Fernando Rd.
Northvale, NJ 07647 1904
Glendale, CA 91203
(201) 767−7300
(818) 240 2060
(800) 526−1008
MS16
Connecticut Hard Rubber Co.
New Haven, CT
MS5
AMP Co.
P.O. Box 55
MS17
Crown Metro Inc
Winston Salem, NC 27102
P.O. Box 5857
(336) 725−9222
Greenville, SC 29606
(800) 522−6752
(864) 299−1331
MS6
Ardrox Inc.
MS18
Danquit Corp.
19 Woodburn Ave.
Tinley Park, IL
P.O. Box 814
MS19
Detroit Graphite Co.
St. Catherines, Ontario
Detroit, MI
Canada L2R 6Y3
(416) 684−1800
MS20
Devcon
30 Endicott St.
MS7
Armstrong Cork Co.
Danvers, MA 01923
Lancaster, PA 17604
(978) 777−1100
MS8
Arno Adhesive Tapes Inc.
MS21
Dexter Adhesive & Coating Systems
Los Angeles, CA
2850 Willow Pass Rd.,
MS9
Arthur Withrow
P.O. Box 312
5511 District Blvd.
Bay Point, CA 94565−0031
Los Angeles, CA 90040
(925) 458−8000
(800) 424−9300
MS10
Tectyl Industrial Products A Div. Of
Ashland Inc.
MS22
Dow Corning Corporation
3499 Dabney Dr.
P.O. Box 0994, South Saginaw Road
Lexington, KY 40509
Midland, MI 48686
(859) 357−7534
(800) 634−9660
MS11
Bee Chemical Co.
MS23
ITW/Dykem
2700−T E. 170th St.
805 E. Old 56 Hwy.
Lansing, IL 60438
Olathe, KS 6606
(708) 474−7000
(800) 443−9536
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MAINTENANCE MANUAL
Number
Name
Number
Name
MS24
Du Pont
MS37
IKS American Corp.
Wilmington, DE 19898
Szumoto Seiko Division
(302) 774−1000
1555 W. Rosecrans Ave.
(800) 441−7515
Gardena, CA 90249
(800) 421−2761
MS25
E/M Corp.
100−T Cooper Circle
MS38
Columbia Aluminum Products
Peachtree City, GA 30269
7020 E. Slauson Ave.
(770) 261−4800
Commerce, California 90040
(323) 728−7361
MS26
EPD Industries
2055 E. 223 St.
MS39
Insulectro Co.
Long Beach, CA 90810
1410 W. Olympic Blvd.
MS27
Everlube Corp.
Los Angeles, CA
North Hollywood, CA
MS40
Irwin−Hobson Co.
MS28
Exxon Co.
Ninth and S.E. Woodward
P.O. Box 2380
Portland, OR 97202
Houston, TX 77001
MS41
Deleted − Not used at this time.
MS29
Ferro Corp.
MS42
Jones Industrial Supply
Composites Division
Culver City, CA
34 Smith St.
Norwalk, CT 06852
MS43
K.R. Anderson
4316 E. University Dr.
MS30
Fiber−Resin Corp
Phoenix, AZ 85034
170 W Providencia Ave
(602) 437−0030
Burbank, CA 91502
(800) 624−9487
MS44
Not used at this time
MS31
Fre−Kote Inc.
MS45
Loctite Inc.
MS32
Fuller O’Brien Co.
1001 Trout Brook Crossing
S. San Francisco, CA
Rocky Hill, CT 06067−3910
Phone: (860) 571−5100
MS33
General Electric
FAX: (860) 571−5465
Insulation Dept.
Schenectady, NY
MS46
LPS Laboratories Inc.
4647 Hugh Howell Rd., Dept. M
MS34
General Electric Company
Tucker, GA 30084
Silicone Products Business Division
( 800) 241−8334
260 Hudson River Rd.
Waterford, NY 12188
MS47
Lubriplate Div., Fiske Bros. Refining Co.
(518) 233−3330
129−T Lockwood St.
MS35
GC Electronics
Newark, NJ 07105
Los Angeles, CA
( 973) 589−9150
MS36
Harry Miller Corp.
MS48
Magna Flux
4th & Bristol Sts.
11898−T Burnside Lane
Philadelphia, PA 19140
Roscoe, IL 61073
( 215) 324−4000
( 815) 623−7634
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MAINTENANCE MANUAL
Number
Name
Number
Name
MS49
Markall Products Co.
MS60
Permabond International Corp.
4772−T W. 139 St.
480 S. Dean St.
Cleveland, OH 44135
Englewood, NJ 07631
(216) 267−3235
(201) 567−9494
MS50
MD Helicopters Inc.
MS61
Polyrock Co.
4555 E. McDowell
4763 Murrita Ave.
Mesa, AZ 85215−9734
Chino, CA 91710
(480) 346−6377
(800) 388−3378
MS62
Product Research and Chemical Co.
5426 San Fernando Rd.
MS51
McKesson and Robbins
Glendale, CA 91209
Chemical Dept.
Los Angeles, CA
MS63
Product Techniques, Inc.
511 East 8th Pl.
MS52
Micro−Surface Finishing Products Inc.
Los Angeles, CA
1217 W. Third Street
P.O. Box 818
MS64
Ram Chemical Co.
Wilton, IA 52778
Gardena, CA
(319) 732−3240
MS65
Raychem Corp.
MS53
Miller−Stevenson Chemical Co.
305 Constitution Dr., Mailstop 103/2A
1001 E. first St.
Menlo Park, CA 94025−1164
Los Angeles, CA
(800) 926−2425
(650) 361−3860
MS54
Mobil Oil Corp.
International Aviation Division
MS66
Ren Plastics Inc.
150 E. 42nd St.
Lansing, MI 48910
New York, NY 10017
MS67
Richardson Company
MS55
Rohm and Haas Company
Allied−Kelite Products Division
100 Independence Mall West
2400 E. Devon Ave.
Philadelphia, PA 19106−2399
Des Plains, IL
(215) 592−3000
(215) 592−3377
MS68
Rocket Chemical Co. Inc.
San Diego, CA
MS56
Nupro Company
4800 East 345th Street
MS69
Rohm and Haas Company
Willoughby, OH 44094 4460
100 Independence Mall West
(440) 951−7100
Philadelphia, PA 19106−2399
(215) 592−3000
MS57
Chemetall Oakite Products, Inc.
(215) 592−3377
50 Valley Rd.
Berkeley Heights, NJ 07922 2712
MS70
Royal Lubricants, Inc.
(908) 464−6900
215 Merry Lane, P.O. Box 518
MS58
Pacific Upholstery
East Hanover, NJ 07936 0518
Gardena, CA
(800) 989−7692
MS59
Parker−Hannifin
MS71
Sea Wire and Cable Inc.
711 Taylor Street
P.O. Box 647
P.O. Box 4032 Elyria, OH 44036
Madison, AL 35758
(440) 284−6300
1−800−633−7210
Page 14
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CSP-HMI-2
MAINTENANCE MANUAL
Number
Name
Number
Name
MS72
Shell Chemical Co.
MS83
Varflex Corp.
910 Louisiana St.
512 W. Court St.
Houston, TX 77002
Rome, NY 13440
713−241−6161
(315) 336−4400
MS73
Shell Oil Company
MS84
Warren Wire Co.
50 W. 50th. St.
MS85
Witco
New York, NY 10020
Allied−Kelite Division
MS74
Sherwin Williams
29111 Milford Rd.
New Hudson, MI 48165
MS75
Stabond Corp.
(313) 437−8161
14010−T S. Western Ave.
Gardena, CA 90249
MS86
3M Co.
(310) 380−6168
Bldg. 223−N
3M Center
MS76
Technical Tape Co.
St. Paul, MN 55144−1000
363 Woodycrest Ave.
(612) 733−1110
Nashville, TN 37210
(800) 362−3550
(800) 714−8806
MS87
R.S, Hughes
MS77
Thiokol
2107 E. Magnolia
MS78
Thomas and Betts Co.
Phoenix, AZ 85034
Elizabeth, NJ
(602) 275−5565
(602) 275−5025
MS79
Turco Products, Inc
Division of Atochem North America
MS88
Esgard Corrosion Coatings, PO Drawer
2700 Temple Ave Suite B
2698, Lafayette, LA 70502
Long Beach, CA 90806
(800) 888−2511
(562) 981−8307
MS89
Hernon Mfg., Inc.
MS80
Uniroyal Inc.
121−T Tech Dr.
Engineered Systems Dept.
Sanford, FL 32771 USA
Mishawaka, IN 46544
(800) 527−0004
(407) 322−4000
MS81
United−Erie Incorporated
438 Huron St.
MS90
Astronautics Corporation of America
Erie, PA 16502
4115 N. Teutonia Ave.
(800) 377−7561
Milwaukee, WI, 53209
MS82
U.S. Rubber Co.
Tel: (414) 449−4000
Fuel Container Dept.
Fax: (414) 447−8231
Mishawaka, IN
MS91
Chomerics, Inc.
77 Dragon Court
Woburn, MA 01801
(781) 935−4850
Page 15
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MD Helicopters, Inc.
MAINTENANCE MANUAL
Table 3. Special Tools
Item
Vendor
No.
Part No.
Nomenclature
Function
(Table 4)
Ground Handling
ST101
Ground handling wheels
Ground handling of helicopter.
TS21
369A9905
(369D/E/FF can be used on
500N)
BDW-500M
Mechanical Ground Handling
Wheels (369D/E/FF - 500N)
BDW-500H
Hydraulic Ground Handling
Wheels (369D/E/FF - 500N)
BDW-600M
Mechanical Ground Handling
Wheels (600N)
BDW-MDH
Hydraulic Ground Handling
Wheels (600N)
ST102
369H9801
Handle-jack assembly,
Raising or lowering helicopter
ground handling (straight)
with ground handling wheels.
(369D/E/FF - 500N)
ST103
369A9906
Handle-jack assembly,
Raising or lowering helicopter
ground handling (offset)
with ground handling wheels
(369D/E/FF - 500N)
when additional clearance is re
quired.
ST104
369H90126
Ground handling wheels
Ground handling of helicopter
(one side)
equipped with utility or emer
gency floats.
ST105
HT-500
Tow bar (369D/E/FF, can be
Towing of helicopter.
TS21
used on 500N)
HT-500P
Tow bar (500N/600N)
Jacking and Leveling
ST201
369D29904
Hoisting adapter (5-bladed)
Hoisting entire helicopter or re
600N9904
(6-bladed)
moving main rotor.
ST202
369A2010-5
Jack fittings
Jacking, leveling or tiedown of
helicopter.
ST203
02-0520-0100
Hydraulic jack: 1-5 ton
Jacking and leveling at Sta.
(900-4500 kg)
90.61.
ST204
02-0234-0100
Hydraulic jack: 80-inch
Jacking and leveling at Sta.
TS15
(203 cm) leg
197.78.
ST205
KS 5490 old
Inclinometer
Angle of incidence tool, flight
TS9
KS 5549 new
control rigging.
ST206
36-D-2844
Prop protractor
Measure angle of incident.
Main Transmission
ST301
369H9807
Main transmission drain
Drain main transmission oil.
hose
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MD Helicopters, Inc.
CSP-HMI-2
MAINTENANCE MANUAL
Table 3. Special Tools (Cont.)
Item
Vendor
No.
Part No.
Nomenclature
Function
(Table 4)
Engine
ST401
Engine stand
Engine support and transport
369A9948
(250-C20B / 250-C20R/2)
dolly.
369D28602-80903
(250-C30 / 250-C47)
-1
ST402
369A8009
Engine hoist (250-C20B)
Engine removal and installation.
369D29905
(250-C20R/2)
369DSK410
(250-C30 / 250-C47)
ST403
Engine compressor wash kit
Clean engine compressor.
369H92537
(369D/E - 500N)
369H92537-501
(369FF - 600N)
ST404
6798292
Wrench, ground idle adjust
Bendix fuel control idle speed
ing
adjustment.
ST405
369H9925
Rigging fixture, collective
Gas producer rigging.
stick
ST406
369A7368-80901
Alignment fixture
Gas producer rigging.
ST407
MS17990-315
Rigging pin
Gas producer rigging.
ST408
#1741145
Test tool
Oil filter bypass indicator test.
TS6
Flight Controls
ST501
Collective rigging fixture
Rigging of main rotor collective
(LH command)
controls.
369H9925
(369D/E/FF - 500N)
369H9925-3
(600N)
ST502
369A9927
Collective rigging fixture
Rigging of main rotor collective
(RH command)
controls.
ST503
369A9930
Mixer rigging plate
Rigging of main rotor collective
and cyclic controls.
ST504
Longitudinal rigging fixture
Rigging of main rotor cyclic con
(LH command)
trols.
369D29929-9
(369D/E/FF - 500N)
600N9929-5
(600N)
ST505
Longitudinal rigging fixture
Rigging of main rotor cyclic con
(RH command)
trols.
369A9929-5
(369D/E/FF - 500N)
369D29929-5
(600N)
ST506
Lateral rigging fixture
Rigging of main rotor cyclic con
(LH command)
trols.
369A9928-9
(369D/E/FF - 500N)
369A9928-19
(600N)
ST507
369A9928-5
Lateral rigging fixture
Rigging of main rotor cyclic con
(RH command)
trols.
Page 17
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MD Helicopters, Inc.
MAINTENANCE MANUAL
Table 3. Special Tools (Cont.)
Item
Vendor
No.
Part No.
Nomenclature
Function
(Table 4)
ST508
Collective bungee installation
Remove bungee installation tool.
tool
Dismantle bungee assembly.
369D29936
(369D/E/FF - 500N)
369A7300-ATP-1
(600N)
ST509
Not used at this
time
ST510
369D29985
Bungee spring compression
Compress collective bungee.
tool rod and channel
(369D/E/FF - 500N)
ST511
369D29910-32501
Test fixture
Shop aid for rigging main rotor
controls.
Anti−Torque
ST601
500N9901-3
Rigging pin
Rigging of NOTARR anti-torque
flight controls.
ST602
830006-809-00653
Spring tension removal tool
Removal of anti-torque bungee
spring & splitter spring.
ST603
ATP1-500N5365-1
Tip seal cutting fixture
Anti-torque tip seal felt metal
-TD
cutting tool.
ST604
500N9505-1
Coupling socket
Fan & gearbox coupling socket.
ST605
500N9506-1
Fan nut socket
Anti-torque fan removal.
ST606
T/R swashplate rigging tool
Rig tail rotor controls.
369D29931
(2-bladed tail rotor)
369D29907
(4-bladed tail rotor)
ST607
Adapter, torque wrench
Install tail rotor nut.
369D29823
(2-bladed tail rotor)
369D29826
(4-bladed tail rotor)
ST608
369D29822-3
Pitch control assembly hold
Secure tail rotor swashplate
ing block
block to remove/install nut.
ST609
369D29822-5
Adapter, torque wrench
Remove/install tail rotor swash
plate housing bearing nut.
ST610
369A1600-80902
Bushing wrench
Install and torque tail rotor hub
threaded bushing.
ST611
83006-809-00090
Arbor press fixture,
Install tail rotor pitch control
-1
369A7951-5 bearing
link bearings.
ST612
83006-809-00090
Staking tool, 369A7951-5
Stake tail rotor pitch control
-15
bearing
link bearings.
ST613
269A9232
Plug, bearing removal
Remove tail rotor pitch control
housing bearings.
ST614
500N5364-ATP1
Regreasing tool, fan bearing
Regreasing of the 500N5364 and
500N7120 fan bearings.
Page 18
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MD Helicopters, Inc.
CSP-HMI-2
MAINTENANCE MANUAL
Table 3. Special Tools (Cont.)
Item
Vendor
No.
Part No.
Nomenclature
Function
(Table 4)
Main Rotor
ST701
369A9829
Main rotor wrench assembly
Loosening/torquing of main ro
tor mast nut.
ST702
Hub puller
Separate main rotor hub from
369D29932
(369D/E/FF - 500N)
mast.
600N9932
(600N)
ST703
369A9933
Main rotor hub driver
Seat main rotor hub.
*369A9933-5
ST704
369D29957 old
Adapter, torque wrench
Install main rotor drive shaft
FRDH101 new
fasteners.
ST705
369A9825
Pitch bearing stud wrench
Remove main rotor hub pitch
bearing pivot pin.
ST706
83006-809-00090
Arbor press fixture
Install main rotor pitch housing
-1
(369A7951-5 bearing)
bearings.
ST707
83006-809-00090
Staking tool
Staking main rotor pitch hous
-15
(369A7951-5 bearing)
ing bearings.
ST708
83006-809-00088
Staking tool (pilot and punch)
Install pitch control housing
(369A7951-45 bearing)
bearings and swage rings.
ST709
3006-809-00090
Arbor press fixture
Install main rotor blade bear
-1/-8
(369A7951-15 bearing)
ings.
ST710
3006-809-00090
Staking tool (369A7951-15
Stake main rotor blade bearings.
-15/-20
bearing)
Fuel
ST801
MITYVACR #4000
Hand operated vacuum pump
Pump down airframe and engine
TS13
kit
fuel systems for vacuum leak
check.
ST801-1
AN840-D
Nipple, hose
Vacuum pump adaptive hard
ware.
ST801-2
AN910-1D
Coupling
ST801-3
AN816-4D
Nipple
ST801-4
AS3084-04
O-ring
ST802
369A8100-80902
Spanner wrench
Fuel cross-over fitting torquing.
ST803
PTE1-600N8100-
Fuel Transfer System
Perform fuel transfer system
TS10
TD
Functional Tester
functional check.
Page 19
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MD Helicopters, Inc.
MAINTENANCE MANUAL
Table 3. Special Tools (Cont.)
Item
Vendor
No.
Part No.
Nomenclature
Function
(Table 4)
Track and Balance
ST901
369D29942
Tip cap assembly
Tracking main rotor blades.
ST902
369H9928
Main rotor blade fixture and Adjusting main rotor blade tab
tab bending tool
angle/blade track.
ST903
Balancer/analyzer instru
Track and balance of dynamic
TS5
ment kit
components.
Electrical / Instruments / Avionics
ST1001
RXT20-5 (extract)
HYTIP insertion/extraction
Install/remove HYTIP electrical
TS4
RTM20-9 (insert)
tool.
contacts in terminal block mod
ules.
ST1002
M8ND
HYTOOL M8ND and
Crimp MINILOK and MODU
TS4
N14HCT2
N14HCT
LOK terminal block contact tips
on electrical wire.
ST1003
107-0970
Hand operated crimping tool
Crimp removable contacts in
TS18
(with positioners 107-0976
rectangular connectors.
and 107-0977)
ST1004
107R1001
Contact removal tool /
Remove and insert removable
TS18
107-1015
Contact insertion tool
contacts in rectangular connec
tors.
ST1005
CEIT 20
Insertion/extraction tool (20
Connect/disconnect No. 20 Wire
TS8
Wire Mate connector)
Mate electrical connectors.
ST1006
CEIT 16
Insertion/extraction tool (16
Connect/disconnect No. 16 Wire
TS8
Wire Mate connector)
Mate electrical connectors.
ST1007
CTJ-RO6
Deutsche module removal
Remove terminal block modules
tool
from instrument panel terminal
block frames.
ST1008
46673
Crimping tool
Thermocouple harness terminal
TS1
lugs.
ST1009
^931
Voltmeter
Measure voltage.
TS17
ST1010
^260-7
Volt-ohmmeter
Measure resistance and voltage.
TS14
ST1011
**2312-G-8
Turbine temperature indicat
Test and calibrate TOT indicat
TS2
ing system test set
ing system.
ST1012
**BH112JA-36
Jetcal tester
Test and calibrate TOT indicat
TS7
ing system.
ST1013
500N9701
Yaw S.A.S. test box
Anti-Torque stability augmenta
TS10
tion system control rigging.
ST1014
DPI 603
Pressure calibrator
Test and calibrate torque indi
TS20
cating system (600N).
Page 20
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CSP-HMI-2
MAINTENANCE MANUAL
Table 3. Special Tools (Cont.)
Item
Vendor
No.
Part No.
Nomenclature
Function
(Table 4)
Miscellaneous
ST2001
369H4009
Pitot tube cover
Pitot Tube protection.
ST2002
369H6661-1
Blade socks
Main rotor blade tiedown.
ST2003
369D29913-37
Main rotor blade storage rack
Store main rotor blades. Blade
(369D/E/FF - 500N)
folding pole included.
ST2004
369H9803-503
Air inlet fairing cover
Air inlet cover.
ST2005
369H9804-101
Engine exhaust cover
Engine exhaust duct cover.
ST2006
51-C-887
Sleeve swage, oval C-type
Particle separator installation.
TS12
ST2007
C-6000
Rivnut installation speed
Particle separator installation.
TS3
header
ST2008
C-3576
Rivnut keyway cutter
Particle separator installation.
TS3
ST2009
HG85-10
Inspection gauge
Lockbolt installation inspection.
ST2010
369D29983
Adapter, torque wrench
Torque tailboom attachment
(369D/E/FF)
bolts.
ST2011
369A6001-50506
Left landing gear foot drill jig
Enlarge holes in lockbolt fas
-1
tened landing gear strut to
install machine-bolt-attached
skids.
ST2012
369A6001-50506
Right landing gear foot drill
Enlarge holes in lockbolt fas
-2
jig
tened landing gear strut to
install machine-bolt-attached
skids.
ST2013
WSI-HT-12AS
Bushing installation tool
Install tail rotor control rod
TS16
(WSI-B-12AS grommet)
grommets.
ST2014
369D23601-80910
Angle measuring tool
Check horizontal stabilizer
angle of incidence.
ST2015
0.060 In. Radius (ball) scribe
Check bearing roller surface de
fects.
ST2016
0.025 In. Gage pin
Measure (compare) size of bear
ing roller surface defect.
^ Primary selection. Any equivalent meter with an accuracy capable of measuring voltage within 0.25% full
scale range may be used.
* Hammer and handle same as 369A9933; −7 driver replaces −3 driver.
** Either tester may be used.
Page 21
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MD Helicopters, Inc.
MAINTENANCE MANUAL
Table 4. Tool Manufacturer/Supplier Number
Number
Name
Number
Name
TS1
AMP Inc.
TS11
MD Helicopters Inc.
441 Friendship Rd.
Field Fabricated
Harrisgurg, PA 17111
TS12
National Telegraph Supply Co.
Phone: (717) 564−0100
Cleveland, OH
FAX: (717) 986−7575
TS13
Neward Enterprises Inc.
TS2
Barfield Instrument Corporation
P.O. Box 725
4101 NW 29th Street
Cucamonge, CA 91730
P.O. Box 02567
714−987−8975
Miami, FL 33102
TS14
Simpson
TS3
B.F. Goodrich Co.
Aerospace Products
TS15
Tronair
Akron, OH
South 1740 Eber Road
Holland, OH 43528
TS4
Burndy Corp.
Norwalk, CT
TS16
Western Sky Industries
21300 Cloud Way
TS5
Chadwich−Helmuth
Hayward, CA 94545
4601 N. Arden Drive
TS17
Weston
El Monte, CA 91731−1299
TS18
Winchester Electronics,
TS6
Facet Enterprises Inc.
Division of Litton Industries
8439 Traid Dr.
Main St. and Hillside Ave.
Greensboro, NC 27409
Oakville, CT 06779
TS7
Howell Instrument Inc.
TS19
Daniels Manufacturing Corp.
TS8
I.T.T. Cannon Electric
526 Thorpe Road
3208 Humboldt St.
Orlando, FL 32824
Los Angeles, CA 90031
Phone: (407) 855−6161
TS9
Kell−Strom Tool Company
FAX: (407) 855−6884
214 Church Street
TS20
Druck Incorporated
Wethersfield, CT
4 Dunham Drive
TS10
MD Helicopters Inc.
New Fairfield CT 06812
5000 E. McDowell Road
Phone: (203) 746−0400
Mesa, AZ 85215−9797
FAX: (203) 746−2494
E−mail: druck.inc@druck.com
TS21
Brackett Aricraft Co., Inc.
7045 Flightline Dr. Kingman, AZ 86401
Phone: 928−757−4005
Fax: 928−757−1948
Sales inquiries: kfessenden@citlink.net
Technical inquiries: brackett@ctaz.com
Page 22
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