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z Install connecting hose between charge air cooler and intake hose. See CHARGE AIR COOLER z Fill engine with coolant. See COOLING SYSTEM, DRAINING AND FILLING . THERMOSTAT, REMOVING AND INSTALLING Special tools and equipment z VAG 1306 Drip tray for VAG1202A z VAG 1331 Torque wrench: 5 to 50 N.m (3.7 to 37 ft lb) z VAG 1921 Hose clip pliers z Anti-freeze tester Fig. 12: Identifying Special Tools And Equipment Removing z Drain coolant. See COOLING SYSTEM, DRAINING AND FILLING . z Remove coolant hose from connection -2- z Unscrew mounting bolts -1- of connection -2- and remove connection -2- along with thermostat -4-. z Turn thermostat -4- 1/4 turn. (90°)to the left and remove from connection -2-. NOTE: Always replace seals and gaskets.
2003 Volkswagen New Beetle GLS 1998-2004 ENGINE Engine Cooling System - 1.9L 4-Cyl. ALH - New Beetle
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