Volkswagen New Beetle. Manual - part 678

 

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Volkswagen New Beetle. Manual - part 678

 

 

Fig. 77: Prying Retainer Off Sensor For Transverse Acceleration -G200- Using A Screwdriver 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

Installing sender for rotation rate -G202- 

z

Insert sender for rotation rate -G202- and align so that it is straight.  

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Install nuts -a- and tighten so that the sender for rotation rate -G202- -1- is secure.  

Fig. 78: Installing Nuts And Tightening So Sender For Rotation Rate -G202- Is Secure 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing sensor for transverse acceleration -G200-. 

z

Insert lateral acceleration sensor -G200- in bracket.  

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Installation position: The angled section -arrow- of the lateral acceleration sensor -G200- -1- must face 
toward the retainer -2-.  

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Slide retainer -2- over the lateral acceleration sensor -G200- -1- until it locks in position. 

Further installation in reverse order 

z

Enter radio code. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 79: Identifying Angled Section Of Lateral Acceleration Sensor -G200- 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Tightening torques: 

Sender for rotation rate -G202- to bracket : 9 N.m : (79 in. lb) 

Hex bolt to steering column mounting bracket : 20 N.m : (15 ft. bracket lb) 

ESP-SENSOR UNIT -G419-, VEHICLES FROM M.Y. 12.01, REMOVING AND INSTALLING 

The sensor for transverse acceleration -G200-, and the sender for rotation rate -G202- are assembled together in 
one housing on a new bracket, at the same place in the vehicle. 

z

The ESP-sensor unit -G419- -1- is fixed with a bracket on the steering column bearing bracket -a-.  

When the ESP-sensor unit -G419- is replaced, a zero compensation of the sensor for transverse acceleration -
G200-, and the sender for rotation rate -G202-, must be performed. 

Fig. 80: Locating ESP-Sensor Unit -G419-

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Courtesy of VOLKSWAGEN OF AMERICA, INC.

Removing 

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Pull off connector -arrow- from ESP-sensor unit -G419-  

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Unscrew bolt -1- and remove ESP-sensor unit -G419- 

Fig. 81: Pulling Off Connector From ESP-Sensor Unit -G419- 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Unscrew nuts -a- from the ESP-sensor unit -G419-  

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Remove ESP-sensor unit -G419- 

Fig. 82: Identifying Nuts From ESP-Sensor Unit -G419- 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

Further installation in reverse order 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Tightening torques: 

ESP-sensor unit -G419- to bracket : 9 N.m : (79.7 in. lb) 

Hex bolt to steering column mounting bracket : 20 N.m : (15 ft. lb) 

z

Enter radio code.  

z

Perform basic settings of sensor for transverse acceleration -G200- and sender for rotation rate -G202-. 

See INITIATING BASIC SETTING . 

STEERING ANGLE SENSOR -G85-, REMOVING AND INSTALLING 

Removing 

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Removing airbag module and steering wheel. 

See DRIVER-SIDE AIR BAG MODULE and STEERING WHEEL . 

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Turn wheels to straight ahead position.  

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Take out covering in footwell.  

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Remove bolts -1-.  

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Take off handle for height and reach adjustment -5-. 

Fig. 83: Locating Handle For Handle For Height And Reach Adjustment & Lower Steering 
Column Switch Trim
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Unscrew bolts -2-, -3- and -4-.  

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Take off lower steering column switch trim.  

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Remove upper steering column switch trim -1-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

 

 

 

 

 

 

 

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