Volkswagen New Beetle. Manual - part 675

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  673  674  675  676   ..

 

 

Volkswagen New Beetle. Manual - part 675

 

 

Courtesy of VOLKSWAGEN OF AMERICA, INC.

z

Disconnect intake hose -1- and connector -2- off mass air flow sensor.  

z

Remove bolts -3-, -4- and -5-.  

z

Remove air cleaner complete. 

Fig. 55: Disconnecting Intake Hose And Connector Off Mass Air Flow Sensor 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Release control module connector (arrow -1-) and pull off (arrow -2-). 

Fig. 56: Releasing Control Module Connector 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Release multi-pin connector cover cap with a screwdriver and remove. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 57: Releasing Multi-Pin Connector Cover Cap With A Screwdriver 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Release secondary locking device (violet) in direction of arrow with a little screwdriver. 

Fig. 58: Releasing Secondary Locking Device In Direction Of Arrow With A Little Screwdriver 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Fig. 59: Identifying Connector T25 Wiring Harness Terminal 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Contact assignment of connector T25 wiring harness/ ABS Control Module (w/EDL) -J104-

Contact Connected to component 

19 + 20 Right Front ABS Wheel Speed Sensor -G45- 

1+2 Left Front ABS Wheel Speed Sensor -G47- 

z

Push out relevant contacts with an ejection tool from wiring harness repair kit VAS 1978.  

z

Separate connector from speed sensor wiring and speed sensor. 

Fig. 60: Pushing Out Relevant Contacts With An Ejection Tool From Wiring Harness 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

In addition, disconnect connection -1- on vehicles with a brake pad wear indicator. 

Fig. 61: Disconnecting Connection On Vehicles With A Brake Pad Wear Indicator 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Unclip the wiring from retainer -2-.  

z

Remove the faulty speed sensor wiring.  

Installing 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

z

Route the new speed sensor wiring.  

z

Connect speed sensor to speed sensor wiring.  

z

Clip in speed sensor wiring -arrows-.  

Make sure the wiring is not twisted when installing the speed sensor wiring in the wheel housing. 

z

Insert brake wear indicator connector into retainer on suspension strut.  

z

Guide contacts into connector housing. 

Fig. 62: Cliping In Speed Sensor 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Push individual wiring seals in onto stop with an insertion tool from VAS 1978. 

Fig. 63: Pushing Individual Wiring Seals In Onto Stop With An Insertion Tool From VAS 1978 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Secure contacts with secondary locking device and install multi-pin connector cover cap.  

ABS SYSTEM COMPONENTS ON REAR AXLE, REMOVING AND INSTALLING 

NOTE:

The following list refers to items in .Fig. 64

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

 

 

 

 

 

 

 

Content   ..  673  674  675  676   ..