Volkswagen New Beetle. Manual - part 674

 

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Volkswagen New Beetle. Manual - part 674

 

 

See WHEEL BEARING (WHEEL BEARING HOUSING INSTALLED 

10. Circlip  

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 51: Identifying ABS System Components On Front Axle - ABS MARK 60 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Removing and installing speed sensor on front axle

Removing 

z

Raise vehicle.  

z

Disconnect speed sensor and speed sensor wiring connector -1-.  

z

Remove bolt -2- from wheel bearing housing.  

z

Disconnect ABS speed sensor from wheel bearing housing.  

Installing 

z

Before inserting speed sensor, clean hole inner surface and coat speed sensor with solid lubricant G 000 
650.  

z

Insert speed sensor into hole in wheel bearing housing and tighten bolt to 8 N.m (71 in. lb).  

z

Connect speed sensor to speed sensor wiring.  

z

Turn wheels fully to left and right lock and check clearance of speed sensor wiring. 

Fig. 52: Disconnecting Speed Sensor And Speed Sensor Wiring Connector 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Checking or removing and installing rotor on front axle 

z

Raise vehicle.  

z

Remove wheel.  

z

Rotate brake disc and check rotor is not damaged or dirty.  

z

If rotor is damaged, remove wheel hub with rotor and replace.  

See WHEEL BEARING (WHEEL BEARING HOUSING INSTALLED 

Checking rotor lateral run-out 

z

Raise vehicle.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

z

Remove wheel.  

z

Turn wheel hub and check gap -dimension a- between rotor and speed sensor is even. 

Dimension a = 0.3 mm (0.0118 in.) 

z

If rotor is damaged, remove wheel hub with rotor and replace. 

See WHEEL BEARING (WHEEL BEARING HOUSING INSTALLED 

Fig. 53: Check Gap Between Rotor And Speed Sensor Is Even 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

FRONT SPEED SENSOR WIRING, REMOVING AND INSTALLING 

Special tools and equipment 

z

VAS 1978 Wiring harness repair kit  

Removing: 

z

Obtain radio code on vehicles with coded radio.  

z

Disconnect battery. 

Fig. 54: Identifying VAS 1978 Wiring Harness Repair Kit

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

 

 

 

 

 

 

 

Content   ..  672  673  674  675   ..