Volkswagen New Beetle. Manual - part 672

 

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Volkswagen New Beetle. Manual - part 672

 

 

Cover control module magnetic coils with a lint-free cloth.

After separating control module and hydraulic unit use transportation protection device for contact pin. 

The electrical contact pin supplied as a spare part for the control module can only be clipped in once and 
thereafter never removed again. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 45: Pulling Off Of Control Module 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

When assembling the control module to the hydraulic unit, make sure that the hydraulic unit electrical contact 
pin is not tilted against the control module solenoid valves. 

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Using new bolts, install control module to hydraulic unit. Observe max. tightening torque of 4 N.m (35 
in. lb).  

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Bolt ABS module to bracket.  

Do not tighten bolts completely. Attaching the individual brake lines is made easier. 

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After tightening brake lines, tighten hydraulic unit.  

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Further installation is carried out in the reverse sequence.  

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Remove brake pedal depressor VAG 1869/2.  

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Bleed brake system, see Page 47-24  

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Enter radio code.  

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Coding control module.  

See ABS CONTROL MODULE, CODING . 

Tightening torques: 

Control module to hydraulic unit : max. 

4 N.m (35 in. lb 

Hydraulic unit hex bolt to bracket 8 N.m (71 in. lb) 

Tandem brake master cylinder to brake booster : 20 N.m (15 ft. lb) 

Brake line to ABS assembly: 

Thread M 10 x 1 : 14 N.m (10.33 ft. lb) 

Thread M 12 x 1 : 14 N.m (10.33 ft. lb) 

Hex nut to body : 20 N.m (15 ft. lb) 

DTCS DISPLAYED BY (ABS) MARK 60 WARNING LAMPS -K32-, -K47-, -

NOTE:

z

Only remove sealing plugs on the new hydraulic unit when the 
corresponding brake line is going to be installed.  

z

If the sealing plugs are removed from the hydraulic unit too early, brake 
fluid can escape, it can no longer be guaranteed that the unit is sufficiently 
filled or adequately bled.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

K118-, AND -K155- 

WARNING LAMPS 

Fig. 46: Identifying Warning Lamps 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

 

 

 

 

 

 

 

Content   ..  670  671  672  673   ..