Volkswagen New Beetle. Manual - part 670

 

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Volkswagen New Beetle. Manual - part 670

 

 

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Used to secure the wiring harness  

23. Self-locking hex nut, 20 N.m (15 ft. lb)  

24. Brake master cylinder, right-hand drive (RHD) 

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Must not be repaired. If faulty, replace complete.  

25. Sender 1 for brake booster -G201-  

26. Bolt 

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To secure brake fluid reservoir to brake master cylinder  

27. Seal 

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Always replace  

28. Brake booster, right-hand drive  

29. Seal 

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For brake booster  

30. Self-locking hex nut, 20 N.m (15 ft. lb)  

31. Boots 

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Make sure boots seats correctly otherwise there is a danger of suction noises  

32. Retainer 

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Secured to edge of brake booster  

33. Heat shield 

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Application  

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See Parts catalog  

34. Retainer 

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Used to secure the wiring harness  

35. Sealing plug  

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 38: Identifying Hydraulic Unit, Brake Booster/Brake Master Cylinder Assembly - Mark 60 ABS 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

CONTROL MODULE AND HYDRAULIC UNIT, REMOVING AND INSTALLING 

Special tools and equipment 

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VAG 1331 Torque wrench or equivalent  

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VAG 1410 Torque wrench or equivalent  

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VAG 1869/2 Brake pedal depressor or equivalent 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 39: Identifying Special Tools And Equipment 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Location: 

The control module is screwed to the hydraulic unit and is located on left in the engine compartment. 

Removing 

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Obtain radio code on vehicles with coded radio.  

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Disconnect battery.  

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Remove intake hose -1- and connector -2- off mass air flow sensor.  

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Remove bolts -3-, -4- and -5-.  

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Take out air cleaner complete. 

WARNING:

Do not bend the brake lines in the area of the hydraulic unit!

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 40: Removing Intake Hose And Connector Off Mass Air Flow Sensor 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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If installed, remove relay protective housing -1- from cable channel.  

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Draw off as much brake fluid as possible from brake fluid reservoir using a suction bottle. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

 

 

 

 

 

 

 

Content   ..  668  669  670  671   ..