Volkswagen New Beetle. Manual - part 663

 

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Volkswagen New Beetle. Manual - part 663

 

 

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Insert wheel speed sensor into hole in wheel bearing housing and tighten bolt to 8 N.m (71 in. lb).  

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Connect wheel speed sensor to speed sensor wiring.  

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Turn wheels fully to left and right lock and check clearance of speed sensor wiring. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 16: Disconnecting Connector For Front Wheel Speed Sensor And Speed Sensor Wiring
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

ABS wheel speed sensor gap, checking 

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Raise vehicle.  

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Remove wheel.  

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Rotate brake disc and check whether wheel speed sensor rotor is damaged or dirty.  

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If rotor is damaged, remove wheel hub with rotor and replace  

See WHEEL BEARING (WHEEL BEARING HOUSING INSTALLED IN VEHICLE) . 

Rotor runout, checking 

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Raise vehicle.  

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Remove wheel.  

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Turn wheel hub and measure distance between rotor and speed sensor, dimension -a-, all around. 

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dimension -a- = 0.3 mm (0.0118 in.)  

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If rotor is not true, remove wheel hub with rotor and replace. 

See WHEEL BEARING (WHEEL BEARING HOUSING INSTALLED IN VEHICLE) .

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 17: Measuring Distance Between Rotor And Speed Sensor 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

FRONT WHEEL SPEED SENSOR WIRING, REMOVING AND INSTALLING 

Special tools and equipment 

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VAS 1978 wiring repair kit  

Removing: 

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Obtain radio code on vehicles with coded radio.  

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Disconnect battery. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 18: Identifying VAS 1978 Wiring Repair Kit 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

 

 

 

 

 

 

 

Content   ..  661  662  663  664   ..