Volkswagen New Beetle. Manual - part 661

 

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Volkswagen New Beetle. Manual - part 661

 

 

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Remove bolts -4- and -5-.  

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Remove air cleaner as complete unit.  

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For vehicles with Diesel engines, remove relay panel above brake booster. 

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Remove as much brake fluid as possible from brake fluid reservoir using a bleeder bottle.  

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Install brake pedal depressor from VAG 1238 B or equivalent.  

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Connect bleeder bottle hose to left front brake caliper bleeder screw and open bleeder screw. Close 
bleeder screw.  

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Release control module connector (arrow -1-) and disconnect (arrow -2-). 

WARNING:

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Brake fluid is poisonous.  

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To draw off brake fluid from the reservoir use a bleeder bottle 
used only for brake fluid. Never siphon brake fluid by mouth.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 10: Releasing Control Module Connector
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

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Place plastic covering under control module and hydraulic unit. Do not use rags.  

Observe safety precautions; see SAFETY PRECAUTIONS . 

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Disconnect brake lines from hydraulic unit to brake master cylinder (arrows) and suspend with wire. 

Fig. 11: Disconnecting Brake Lines From Hydraulic Unit To Brake Master Cylinder And Suspend 
With Wire
 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

CAUTION: Do not let brake fluid enter electrical connectors.

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

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Disconnect remaining brake lines on hydraulic unit.  

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Seal brake lines and threaded holes (arrows) with plugs from repair kit, Part No. 1H0 698 311 A.  

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Remove bolts on hydraulic unit bracket (arrows). 

Fig. 12: Removing Bolts On Hydraulic Unit Bracket 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Remove hydraulic unit with control module.  

ABS control module, removing from hydraulic unit 

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Disconnect electrical connector for hydraulic pump motor from control module.  

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Remove bolts (arrows) from control module. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 13: Removing Bolts From Control Module 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Pull control module straight up to remove.  

NOTE:

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Be sure that the hydraulic unit valve dome is not tilted against the control 
module solenoid valves.  

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Cover the control module magnetic coils with a plastic covering. Do not 
use rags.  

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After separating the control module and hydraulic unit, use transportation 
protection for the valve dome. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

 

 

 

 

 

 

 

Content   ..  659  660  661  662   ..