Volkswagen New Beetle. Manual - part 659

 

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Volkswagen New Beetle. Manual - part 659

 

 

11. ABS control module  

12. Brake line connection 

z

Hydraulic unit to left front brake caliper  

13. Brake line connection 

z

Hydraulic unit to right rear wheel cylinder/caliper  

14. Brake line connection 

z

Hydraulic unit to left rear wheel cylinder/caliper  

15. Brake line connection 

z

Hydraulic unit to right front brake caliper  

16. Brake line 

z

Brake master cylinder/primary piston circuit to hydraulic unit  

17. Brake line 

z

Master brake cylinder/secondary piston circuit to hydraulic unit  

18. Self-locking nut 

z

20 N.m (15 ft. lb)  

z

Always replace  

19. Heat shield 

z

Only for vehicles with 110 kW engine  

20. Self-locking nut 

z

20 N.m (15 ft. lb)  

z

Always replace  

21. Seal 

z

Always replace  

22. Seal  

23. Vacuum hose 

{

Insert into brake booster  

24. Gasket 

z

For brake booster  

25. Self-locking nut 

z

20 N.m (15 ft. lb)  

z

Always replace  

26. Boot 

z

Be sure boot is properly seated.  

27. Bracket  

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 4: Identifying Hydraulic Unit, Brake Booster/Master Cylinder Component - ITT Mark 20 IE 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

BRAKE LINES FROM BRAKE MASTER CYLINDER TO HYDRAULIC UNIT, CONNECTING

A. A - Secondary piston circuit  

B. B - Primary piston circuit  

Fig. 5: Identifying Vehicles With ABS - ITT Mark 20 IE 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Hydraulic unit to right front brake caliper 

NOTE:

The following list refers to items in Fig. 5 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

2. Hydraulic unit to left rear wheel cylinder/brake caliper  

3. Hydraulic unit to right rear wheel cylinder/brake caliper  

4. Hydraulic unit to left front brake caliper  

A. Secondary piston circuit  

B. Primary piston circuit  

Fig. 6: Identifying Vehicles With ABS/EDL - ITT Mark 20 IE 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

ABS CONTROL MODULE AND HYDRAULIC UNIT, REMOVING AND INSTALLING 

Special tools and equipment: 

NOTE:

The following list refers to items in Fig. 6 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

 

 

 

 

 

 

 

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