Volkswagen New Beetle. Manual - part 2563

 

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Volkswagen New Beetle. Manual - part 2563

 

 

Fig. 49: Removing Cable Support Bracket (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

4. Destroy clip (arrow), and pull gear shift knob off with cover. See Fig. 5 . Remove rubber cover, if 

equipped.  

5. Remove gear lever housing front securing nuts (arrows). See Fig. 50 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:09 AM

Page 58 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 50: Removing Front Gear Lever Housing Securing Nuts (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

6. Separate front exhaust pipe (A). See Fig. 47 . Remove cross support (B) below exhaust system. Loosen 

heat shield (C), in forward area. Remove heat shield (D). Unbolt selector housing from body. Swing gear 
lever housing down, and remove with selector cables.  

7. To install, reverse removal procedure. Smear a small amount of Polyurea grease in recesses of cable 

locking mechanism (A) and gate cable locking mechanism (B). See Fig. 51 . Seals (arrows) outside recess 
must be grease free. Press selector cable onto transmission selector lever and gate selector cable onto 
relay lever (arrows). See Fig. 52 . 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:09 AM

Page 59 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 51: Installing Cable & Gate Cable Locking Mechanisms (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:09 AM

Page 60 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 52: Installing Gear Selector Cable-To-Transmission Selector Lever (Vehicles Built From June 
1999)
 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

8. Adjust selector mechanism. See SELECTOR MECHANISM under ADJUSTMENTS.  

SLEEVE 

Removal & Installation (Oil Seal Attached) 

NOTE:

To remove and install sleeve with oil seal attached, refer to illustrations. See 
Fig. 53 and Fig. 54 . 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:09 AM

Page 61 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

Content   ..  2561  2562  2563  2564   ..