Volkswagen New Beetle. Manual - part 2532

 

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Volkswagen New Beetle. Manual - part 2532

 

 

Fig. 131: Disassembling And Assembling 3rd And 4th Gear Locking Collar And Synchro-Hub 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Spring  

2. Locking piece  

3. Locking collar  

4. Synchro-hub 

{

Slide locking collar over synchro-hub. 

The recesses for locking pieces in synchro-hub and locking collar must align. 

Assembling 3rd and 4th gear locking collar/synchro-hub 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 132: Assembling 3rd And 4th Gear Locking Collar/Synchro-Hub
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

The locking collar has been pushed over the synchro-hub. 

If the locking pieces are inner hollow 

z

Insert locking pieces and install springs 120° off-set. Angled end of spring must locate in hollow locking 
piece.  

If the locking pieces are not inner hollow 

z

Insert locking pieces and install springs 120° off-set. The spring must locate with the angled ends of the 
locking pieces.  

Installation position 3rd and 4th gear locking collar/synchro-hub 

Fig. 133: Identifying Installation Position 3rd And 4th Gear Locking Collar/Synchro-Hub 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Chamfer (arrow) faces to 4th gear. 

Pressing on 3rd and 4th gear synchro-hub with locking collar 

Fig. 134: Pressing On 3rd And 4th Gear Synchro-Hub With Locking Collar 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pressing on sleeve for 4th gear needle roller bearing 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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