Volkswagen New Beetle. Manual - part 2533

 

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Volkswagen New Beetle. Manual - part 2533

 

 

Fig. 135: Pressing On Sleeve For 4th Gear Needle Roller Bearing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pressing on sleeve for output shaft needle roller bearing 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 136: Pressing On Sleeve For Output Shaft Needle Roller Bearing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Synchronizer for 1st gear has been modified, from transmission build date 02 05 0 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 137: Pressing On Sleeve For Output Shaft Needle Roller Bearing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

The following components have been added or modified:

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

z

A- Inner ring  

z

B- Outer ring  

z

C- Synchro-ring 

with additional recesses -4- for the lugs -1- of inner ring -A-. 

z

1st gear wheel  

with additional recesses -3- for the lugs -2- of outer ring -B-. 

z

If the components should not be replaced, ensure they are reallocated to the original gear .  

Installation position of inner ring, outer ring and synchro-ring 1st gear: 

z

Place inner ring -A- on 1st gear wheel. 

Angled lugs (arrow 1) point toward outer ring -B-. 

z

Install outer ring -B-. 

Lugs (arrow 2) engage in gear wheel recesses (arrow 3). 

z

Install synchro-ring -C-. 

The recesses (arrow 4) engage in lugs (arrow 1) of inner ring -A-.

NOTE:

For the 2nd gear the same inner ring, outer ring and synchro ring are installed.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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