Volkswagen New Beetle. Manual - part 2499

 

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Volkswagen New Beetle. Manual - part 2499

 

 

Fig. 22: Removing Selector Shaft Out Of Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Transmissions as of 06.99 

z

Remove selector shaft with selector mechanism cover; to do this place selector shaft in neutral position. 
Then remove bolts -arrows- and pull selector shaft out of transmission housing. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 23: Removing Selector Shaft With Selector Mechanism Cover 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Continuation for all vehicles 

z

Remove cover plate -A- and pivot pins -B- from underside of transmission. 

Fig. 24: Removing Cover Plate And Pivot Pins From Underside Of Transmission 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

z

Remove pivot pins -A- on top side of transmission and transmission housing to clutch housing securing 
bolts -B- in area of differential. 

Fig. 25: Removing Top Side Of Transmission And Transmission Housing To Clutch Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove bolts -A-, from inside clutch housing for securing clutch housing to transmission housing. 

NOTE:

Do not remove nuts -B- for output shaft bearing support.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 26: Removing Inside Clutch Housing For Securing Clutch Housing To Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Take off transmission housing, carefully pry up all round and alternating between sides on protruding 
housing flange (arrows). Be careful not to damage sealing surfaces. 

Fig. 27: Removing Protruding Housing Flange 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove selector forks -A- together with selector plates. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2497  2498  2499  2500   ..