Volkswagen New Beetle. Manual - part 2487

 

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Volkswagen New Beetle. Manual - part 2487

 

 

Fig. 173: Drilling Out Rivet Heads 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Drill out rivet heads with 12 mm drill from countersink side and knock-out with drift. 

Pressing off final drive gear 

NOTE:

Clean differential before and after drilling, protect tapered roller bearing 
from drilling.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 174: Pressing Off Final Drive Gear 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Place thrust piece 40-105 on differential housing.  

Installation position of final drive gear wheel 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 175: Identifying Installation Position Of Final Drive Gear Wheel 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

The circular groove -A- faces toward bolt-on side of differential. 

Heating final drive gear wheel to approx. 100° C and installing

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 176: Heating Final Drive Gear Wheel To Approx. 100° C And Installing

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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