Volkswagen New Beetle. Manual - part 2483

 

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Volkswagen New Beetle. Manual - part 2483

 

 

Fig. 161: Installing Right Seal And Sleeve Into Flange Shaft (Seal And Sleeve Are Driven Out In 
One Piece)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

A. Turn the spindle from the assembly device 3066 in the threaded piece from the differential.  

B. Nut M12  

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Pull in seal with sleeve using press piece T10148 onto stop by turning the nut -B-.  

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Fill space between sealing lip and dust lip with sealing grease G052 128 A1.  

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Insert flange shaft.  

Continued for all vehicles 

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Install flange shaft with cone head bolt and tighten to prescribed torque. See REMOVING , item 18.  

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Disconnect oil return line for turbocharger from engine, if installed (arrow). 

See CHARGE AIR SYSTEM WITH TURBOCHARGER, TURBOCHARGER WITH 
ATTACHMENTS, REMOVING AND INSTALLING 

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Connect drive shaft -1- to flange shaft. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 162: Disconnecting Oil Return Line For Turbocharger From Engine 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

See FRONT AXLE SHAFT 

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Screw drive shaft protective cover if installed  

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Screw protective cover for drive shaft if installed.  

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Top off transmission oil. See CHECKING FLUID LEVEL 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

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Install sound insulation tray.  

Tightening torques: 

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Flange shaft to transmission (conical head bolt). See REMOVING , item 18.  

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Protective cover for drive shaft to engine  

DIFFERENTIAL, DISASSEMBLING AND ASSEMBLING 

Special tools and equipment 

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V.A.G 1582 Puller  

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V.A.G 1582/3 Grip  

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VW 412 Press tool  

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40-105 Thrust plate  

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VW 401 Press plate  

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VW 402 Press plate 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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