Volkswagen New Beetle. Manual - part 2481

 

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Volkswagen New Beetle. Manual - part 2481

 

 

Fig. 156: Identifying Special Tools And Equipment (2 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing 

z

Remove center and left noise insulation tray under engine/transmission if installed.  

z

Turn steering to right onto full lock stop  

z

Remove drive shaft protective cover from engine if installed  

z

Disconnect drive shaft -1- from flange shaft. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 157: Disconnecting Right Drive Shaft From Right Flange Shaft 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Tie-up drive shaft as high as possible. Do not damage paint on drive shaft.  

z

Place container under transmission and engine.  

z

Disconnect oil return line for turbocharger from engine, if installed (arrow). 

See CHARGE AIR SYSTEM WITH TURBOCHARGER, TURBOCHARGER WITH 
ATTACHMENTS, REMOVING AND INSTALLING 

z

Remove flange shaft securing bolts by screwing two bolts into flange and counterhold flange shaft using 
a lever.  

z

Remove flange shaft with spring.  

Seal and sleeve are driven out in two pieces:

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Pry seal with a screw driver -A-. To do this, support the screw driver on the assembly tool 3253/2.

Fig. 158: Removing Right Flange Shaft Oil Seal 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Seal and sleeve are driven out in one piece: 

z

Pull out seal and sleeve at the same time. 

NOTE:

z

Do not damage sleeve, otherwise leaks will occur. 

z

Replace sleeve if damaged. See Pulling sleeve in . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

The inner diameter of the sleeve has a pad.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2479  2480  2481  2482   ..