Volkswagen New Beetle. Manual - part 2480

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2478  2479  2480  2481   ..

 

 

Volkswagen New Beetle. Manual - part 2480

 

 

z

Remove flange shaft securing bolts by screwing two bolts into flange and counterhold flange shaft using 
a lever.  

z

Place container under transmission.  

z

Remove flange shaft with spring.  

z

Pull out seal for flange shaft with VW 771 and VW 771/37. 

Fig. 153: Removing Left Oil Seal For Flange Shaft 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

z

Drive new seal into sleeve onto stop, when doing this do not cant seal. 

NOTE:

z

Do not damage sleeve, otherwise leaks will occur. 

z

Replace sleeve if damaged. See Pulling sleeve in . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 154: Installing Left Oil Seal Into Sleeve Onto Stop 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Fill space between sealing lip and dust lip with sealing grease G052 128 A1.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

z

Insert flange shaft.  

z

Install flange shaft with cone head bolt and tighten to prescribed torque. See REMOVING , item 18  

z

Install drive shafts to transmission. 

See FRONT AXLE SHAFT . 

z

Top off transmission oil. See CHECKING FLUID LEVEL .  

z

Install sound insulation trays.  

Right flange shaft oil seal, removing 

Special tools and equipment 

Seal and sleeve are driven out in two pieces 

z

3106 Drift  

z

3253/2 Assembly tool  

z

V.A.G1331 Torque wrench 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 155: Identifying Special Tools And Equipment (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

T10148 Press piece  

z

3066 Assembly device  

z

VW 771 Multipurpose tool  

z

VW 771/37 Puller hooks  

z

V.A.G1331 Torque wrench 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2478  2479  2480  2481   ..