Volkswagen New Beetle. Manual - part 2430

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2428  2429  2430  2431   ..

 

 

Volkswagen New Beetle. Manual - part 2430

 

 

z

VW 387 Universal dial gauge bracket  

z

VW 402 Thrust plate  

z

VW 408 A Press tool  

z

3005 Press disk 

Fig. 180: Identifying Special Tools And Equipment (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

3259 Tube  

z

3345 Tube  

z

V.A.G 1331 Torque wrench  

z

1 - Kukko 21/7 Internal puller  

z

4 - Kukko 22/2 Counter support 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 181: Identifying Special Tools And Equipment (2 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

The differential must be adjusted, when 

z

Transmission housing  

z

Clutch housing  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

z

Differential housing 

or the 

z

Differential tapered roller bearing 

have been replaced. 

Adjustment overview. See ADJUSTMENT OVERVIEW . 

z

Press tapered roller bearing outer race with shim (thickness 0.65 mm) into clutch housing. See Removing 
and installing differential bevel gear shaft spring pin
 . 

z

Press tapered roller bearing outer race without shim into transmission housing. 

NOTE:

Inner and outer tapered roller bearing races are a pair. Do not interchange.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 182: Pressing Tapered Roller Bearing Outer Race Without Shim Into Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Fit differential into clutch housing  

z

Fit transmission housing and tighten 5 bolts to torque setting.  

z

Press differential in direction of clutch housing and when doing this turn it eight times.  

z

Press differential in direction of transmission housing and when doing this turn it eight times.  

z

Mount dial gauge and "0" with 1 mm preload. 

A. Dial gauge extension 30 mm  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2428  2429  2430  2431   ..