Volkswagen New Beetle. Manual - part 2418

 

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Volkswagen New Beetle. Manual - part 2418

 

 

Fig. 141: Disassembling And Assembling 5Th And 6Th Gear Locking Collar And Synchro-Hub 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Assembling 5th and 6th gear locking collar/synchro-hub 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 142: Assembling 5th And 6th Gear Locking Collar/Synchro-Hub 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

The locking collar has been pushed over the synchro-hub. 

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Insert locking pieces and install springs 120 offset. Angled end of spring must locate in hollow locking 
piece.  

Pressing on 5th and 6th gear locking collar/synchro-hub 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 143: Pressing On 5th And 6th Gear Locking Collar/Synchro-Hub 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Positioning spacer sleeve toward 5th gear locking collar/synchro-hub 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 144: Positioning Spacer Sleeve Toward 5th Gear Locking Collar/Synchro-Hub 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Lugs (arrow -1-) of spacer sleeve must line up with recesses in synchro-hub (arrow -2-). 

Lock pieces (arrow -3-) must rest on collar of spacer sleeve. 

Pressing on 5th gear locking collar/synchro-hub together with spacer sleeve 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

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