Volkswagen New Beetle. Manual - part 2411

 

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Volkswagen New Beetle. Manual - part 2411

 

 

shim (1.70 mm) and adding a constant for pressing (0.20 mm).

Example: 

SHIM THICKNESS (OUTPUT SHAFT FOR 1ST-4TH GEARS, EXAMPLE ADJUSTING) 

z

Determine thickness of shim from table. See SHIM TABLE .  

z

Remove transmission housing and pull tapered roller bearing outer race out of housing. 

A. Counter support, e.g. Kukko 22/2  

B. Internal puller 46 to 58 mm, e.g. Kukko 21/7  

z

Remove inserted shim (1.70 mm thick) from clutch housing. 

Inserted shim

1 70 mm

- Measured value

0.14 mm

+ Preloading (constant)

0.20 mm

Shim thickness

1.76 mm

NOTE:

The following list refers to items in Fig. 120 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 120: Removing Transmission Housing And Pulling Tapered Roller Bearing Outer Race Out Of 
Housing
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Shim table 

SHIM (OUTPUT SHAFT FOR 1ST-4TH GEARS) 

Size (mm)

Part No.

1.40

084 409 383 AF

1.45

084 409 383 AG

1.50

084 409 383 AH

1.55

084 409 383 AJ

1.60

084 409 383 AK

1.65

084 409 383 AL

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Varying tolerances make it possible to obtain the exact shim thickness required. 

z

Press in tapered roller bearing outer race together with determined shim (in example 1.75 mm) while 
supporting transmission housing with thrust piece 2050 directly under bearing support.  

1.70

084 409 383 AM

1.75

084 409 383 AN

1.80

084 409 383 AP

1.85

084 409 383 AQ

1.90

084 409 383 AR

1.95

084 409 383 AS

2.00

084 409 383 AT

2.05

084 409 383 BA

2.10

084 409 383 BB

2.15

084 409 383 BC

2.20

084 409 383 BD

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 121: Pressing In Tapered Roller Bearing Outer Race Together With Determined Shim  
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Perform check measurement 

z

Determined shim installed. 

{

Install measuring tools and secure with bolt (arrow) to transmission housing. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

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