Volkswagen New Beetle. Manual - part 2409

 

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Volkswagen New Beetle. Manual - part 2409

 

 

Fig. 113: Determining Thickness Of Circlip 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Determine thickest circlip which will still fit and install it.  

The following securing clips are available: 

CIRCLIP THICKNESS (OUTPUT SHAFT, 1ST-4TH GEAR) 

Thickness (mm)

Spare Part No.

1.79

02M 311 187 G

1.83

02M 311 187 F

1.86

02M 311 187 E

1.89

02M 311 187 D

1.92

02M 311 187 C

1.95

02M 311 187 B

1.98

02M 311 187 A

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Pulling Tapered Roller Bearing Outer Race Out From Transmission Housing

Fig. 114: Pulling Tapered Roller Bearing Outer Race Out From Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

A. Counter support, e.g. Kukko 22/2  

B. Internal puller 46 to 58 mm, e.g. Kukko 21/7  

Pressing Tapered Roller Bearing Outer Race Into Transmission Housing 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 115: Pressing Tapered Roller Bearing Outer Race Into Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Fit shim under outer race.  

z

Support transmission housing with press piece 2050 directly below bearing support.  

OUTPUT SHAFT FOR 1ST-4TH GEARS, ADJUSTING 

(Determining shim for output shaft) 

Special tools and equipment 

z

VW 353 Transmission support  

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VW 387 Universal dial gauge bracket  

z

VW 407 Press tool  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

z

VW 433 Press piece  

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3253 Installation tool  

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VW 801 Holding plate 

Fig. 116: Identifying Special tools and equipment (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

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