Volkswagen New Beetle. Manual - part 2412

 

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Volkswagen New Beetle. Manual - part 2412

 

 

Fig. 122: Installing Measuring Tools And Securing With Bolt To Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

{

Set dial gauge (3 mm measuring range) to zero with 1 mm preload.  

{

Loosen clutch housing/transmission housing securing bolts diagonally until output shaft is free to 
move in transmission housing.  

{

If correct shim has been selected, dial gauge will indicate a value of 0.15 mm to 0.25 mm.  

OUTPUT SHAFT FOR 5TH, 6TH AND REVERSE GEAR, DISASSEMBLING AND ASSEMBLING 

Special tools and equipment 

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VW 401 Thrust plate  

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VW 402 Thrust plate  

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VW 407 Press tool  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

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VW 408 A Press tool  

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VW 412 Press tool  

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VW 415 A Tube 

Fig. 123: Identifying Special Tools And Equipment (1 Of 5) 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

z

VW 309 Holding plate  

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VW 353 Transmission support  

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VW 433 Press piece  

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VW 454 Press piece  

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VW 457 Support rail  

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VW 801 Holding plate 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 124: Identifying Special Tools And Equipment (2 Of 5) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

VW 431 Press piece  

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VW 455 Fitting sleeve  

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VW 510 Press piece  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

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