Volkswagen New Beetle. Manual - part 2404

 

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Volkswagen New Beetle. Manual - part 2404

 

 

Fig. 94: Pulling Off Tapered Roller Bearing Inner Race 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Before mounting puller, position press piece VW 431 in output shaft and set thrust plate 40-105 on it.  

Pulling Off 3rd And 4th Gear Synchro-Hub/Locking Collar Over 4th Gear Wheel

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 95: Pulling Off 3rd And 4th Gear Synchro-Hub/Locking Collar Over 4th Gear Wheel 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

First remove securing clip.  

A. Puller, e.g. Kukko 18/2  

B. Separating device 22 to 115 mm, e.g. Kukko 17/2  

Pressing Off 1st And 2nd Gear Locking Collar And Synchro-Hub 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 96: Pressing Off 1st And 2nd Gear Locking Collar And Synchro-Hub 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

After removing securing ring press 2nd selector gear and locking collar/synchro-hub off together.  

Pulling Off Tapered Roller Bearing Inner Race 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 97: Pulling Off Tapered Roller Bearing Inner Race 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

A. Separating device 22 to 115 mm, e.g. Kukko 17/2  

Pressing On Tapered Roller Bearing Inner Race 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2402  2403  2404  2405   ..