Volkswagen New Beetle. Manual - part 2394

 

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Volkswagen New Beetle. Manual - part 2394

 

 

Fig. 60: Identifying Special Tools And Equipment (3 Of 4) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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3235 Press  

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V.A.G 1582 Tapered roller bearing puller  

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V.A.G 1582/7 Grip  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

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1 -Kukko 21/7 Internal puller  

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3-Kukko 17/2 Separating device  

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4 - Kukko 22/2 Counter support 

Fig. 61: Identifying Special Tools And Equipment (4 Of 4) 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

1. Transmission housing  

2. Shim 

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Determining thickness. See INPUT SHAFT, ADJUSTING .  

3. Tapered roller bearing outer race 

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Pulling out. See Pressing tapered roller bearing outer race out of transmission housing .  

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Pressing in. See Pressing tapered roller bearing outer race into transmission housing .  

4. Circlip 

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Redetermine if tapered roller bearing -item -5- or input shaft -item 8- are replaced. See 
Determining thickness of circlip .  

5. Tapered roller bearing inner race 

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Pulling off. See Pulling off tapered roller bearing inner race .  

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Pressing on Pressing on tapered roller bearing inner race .  

6. 5th gear 

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Pressing off. See Pressing off 5th gear .  

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Pressing on Pressing on 5th gear .  

7. 3rd, 4th and 6th gear 

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Pressing off. See Pressing off 3rd, 4th and 6th gear .  

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Pressing on Pressing on 3rd, 4th and 6th gear .  

8. Input shaft 

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Adjusting. See INPUT SHAFT, ADJUSTING .  

9. Tapered roller bearing inner race 

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Pressing off. See Pressing off tapered roller bearing inner race .  

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Pressing on Pressing on tapered roller bearing inner race .  

10. Tapered roller bearing outer race 

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Pulling out. See Pulling tapered roller bearing outer race out of transmission housing .  

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Pressing in. See Pressing in tapered roller bearing outer race .  

11. Clutch housing  

NOTE:

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When installing new gears, consult technical data. See Code letters, 
application, ratios, capacities .  

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If the position of the tapered roller bearings is affected when exchanging 
parts, the input shaft must be readjusted. See adjustment overview. See 
Adjustment overview .  

NOTE:

The following list refers to items in Fig. 62 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 62: Disassembling And Assembling Input Shaft Components 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2392  2393  2394  2395   ..